Thermal treatment effect on the mechanical, tribological and corrosion properties of Ni-W alloy obtained by direct and pulse plating electrodeposition

Ni-W electrodeposits have emerged as one of the most suitable alternatives to hard chromium mainly owing to their remarkable mechanical and tribological properties. Additionally, advanced technologies that require materials resistant to high temperatures could benefit from the use of Ni-W coatings. In this work, the effect of thermal treatment at different temperatures (300, 500, 700°C) on the characteristics of Ni-W coatings obtained by direct and pulse plating (PP) was studied. The morphology, composition, crystalline structure, hardness, wear rate, friction coefficient and corrosion resistance of the thermally treated coatings were analysed and compared with the performance of hard chromium coatings. The results indicate that the pulse-plated Ni-W coatings show better mechanical and tribological properties than the ones obtained by direct current. A significant improvement in hardness in Ni-W layers was achieved by thermal treatment, mainly in the films grown by PP, with minor changes in wear resistance and corrosion performance

Functional macroporous iron-phosphorous films by electrodeposition on colloidal crystal templates

Altres ajuts: Oréal-Unesco For Women in Science programme. The authors would like to acknowledge networking support by the COST Action e-MINDS MP1407Pseudo-ordered macroporous iron-phosphorous (Fe-P) films have been electrodeposited potentiostatically from a citrate-sulfate bath onto Au surfaces pre-patterned with a colloidal crystal mask of polystyrene spheres of 350 nm in diameter. The electrolyte contained sodium hypophosphite as the P source, enabling the incorporation of 6-14 at.% P. For comparative purposes, continuous films have been obtained galvanostatically on unpatterned Au surfaces. In both cases, the P content could be varied to a certain extent by adjusting the deposition potential or current density. Tunable microstructure and magnetic response was observed due to the dissimilar chemical composition, with coercivity values being larger in the macroporous films. Additionally, wettability analyses showed that these were more hydrophobic, reaching contact angle values of about 130∘. In spite of their hydrophobic character, the samples were catalytic toward oxygen evolution reaction (OER) in alkaline media. The macroporous Fe-P films showed faster kinetics for OER than their nonporous counterparts. Our results show that electrodeposited porous Fe-P based materials show an interesting combination of properties which make them appealing for applications including water cleaning, soft-magnetic components, or electrocatalytic production of oxygen, to name a fe

Electroless Palladium-Coated Polymer Scaffolds for Electrical Stimulation of Osteoblast-Like Saos-2 Cells

Three-dimensional porous scaffolds offer some advantages over conventional treatments for bone tissue engineering. Amongst all non-bioresorbable scaffolds, biocompatible metallic scaffolds are preferred over ceramic and polymeric scaffolds, as they can be used as electrodes with different electric field intensities (or voltages) for electric stimulation (ES). In the present work we have used a palladium-coated polymeric scaffold, generated by electroless deposition, as a bipolar electrode to electrically stimulate human osteoblast-like Saos-2 cells. Cells grown on palladium-coated polyurethane foams under ES presented higher proliferation than cells grown on foams without ES for up to 14 days. In addition, cells grown in both conditions were well adhered, with a flat appearance and a typical actin cytoskeleton distribution. However, after 28 days in culture, cells without ES were filling the entire structure, while cells under ES appeared rounded and not well adhered, a sign of cell death onset. Regarding osteoblast differentiation, ES seems to enhance the expression of early expressed genes. The results suggest that palladium-coated polyurethane foams may be good candidates for osteoblast scaffolds and demonstrate that ES enhances osteoblast proliferation up to 14 days and upregulate expression genes related to extracellular matrix formation

Assessing the Effect of CeO2 Nanoparticles as Corrosion Inhibitor in Hybrid Biobased Waterborne Acrylic Direct to Metal Coating Binders

CeO2 nanoparticles were incorporated in waterborne binders containing high biobased content (up to 70%) in order to analyze the anticorrosion performance for direct to metal coatings. Biobased binders were synthesized by batch miniemulsion polymerization of 2-octyl acrylate and isobornyl methacrylate monomers using a phosphate polymerizable surfactant (Sipomer PAM200) that lead to the formation of phosphate functionalized latexes. Upon the direct application of such binders on steel, the functionalized polymer particles were able to interact with steel, creating a thin phosphatization layer between the metal and the polymer and avoiding flash rust. The in situ incorporation of the CeO2 nanoparticles during the polymerization process led to their homogeneous distribution in the final polymer film, which produced outstanding anticorrosion performance according to the Electrochemical Impedance Spectroscopy measurements. In fact, steel substrates coated with the hybrid polymer film (30–40 µm thick) showed high barrier corrosion resistance after 41 days (~1000 h) of immersion in NaCl water solution and active inhibition capabilities thanks to the presence of the CeO2 nanoparticles. This work opens the door to the fabrication of sustainable hybrid anticorrosion waterborne coatings.This research was funded by the Spanish Government, grant numbers MINECO CTQ-2017-87841-R and CER-20191003, and by the Basque Government “Grupos Consolidados del Sistema Universitario Vasco”, grant number IT999-16

Novel Fe-Mn-Si-Pd alloys: insights on mechanical, magnetic, corrosion performance and biocompatibility

Two new Fe-based alloys, Fe-10Mn6Si1Pd and Fe-30Mn6Si1Pd, have been fabricated by arc-melting followed by copper mold suction casting. The Fe-30Mn6Si1Pd alloy mainly consists of ε-martensite and γ-austenite Fe-rich phases whereas the Fe-10Mn6Si1Pd alloy primarily contains α-Fe(Mn)-ferrite phase. Additionally, Pd-rich precipitates were detected in both alloys. Good mechanical response was observed by nanoindentation: hardness values around 5.6 GPa and 4.2 GPa and reduced Young's modulus values of 125 GPa and 93 GPa were measured for the as-prepared Fe-10Mn6Si1Pd and Fe-30Mn6Si1Pd alloys, respectively. Both alloys are thus harder and exhibit lower Young's modulus than 316L stainless steel, which is one of the most common Fe-based reference materials for biomedical applications. Compared with the ferromagnetic Fe-10Mn6Si1Pd alloy, the paramagnetic Fe-30Mn6Si1Pd alloy is more appropriate to be used as an implant since it would be compatible with nuclear magnetic resonance (NMR) and magnetic resonance imaging (MRI) analyses. Concerning biocompatibitliy, the more hydrophilic Fe-10Mn6Si1Pd shows improved cell adhesion but its pronounced ion leaching has a negative effect on the proliferation of cells. The influence of immersion in simulated body fluid on composition, microstructure, mechanical and magnetic properties of both alloys is assessed, and the correlation between microstructure evolution and physical properties is discussed

Room-temperature synthesis of three-dimensional porous ZnO@CuNi hybrid magnetic layers with photoluminescent and photocatalytic properties

A facile synthetic approach to prepare porous ZnO@CuNi hybrid films is presented. Initially, magnetic CuNi porous layers (consisting of phase separated CuNi alloys) are successfully grown by electrodeposition at different current densities using H₂ bubbles as a dynamic template to generate the porosity. The porous CuNi alloys serve as parent scaffolds to be subsequently filled with a solution containing ZnO nanoparticles previously synthesized by sol-gel. The dispersed nanoparticles are deposited dropwise onto the CuNi frameworks and the solvent is left to evaporate while the nanoparticles impregnate the interior of the pores, rendering ZnO-coated CuNi 3D porous structures. No thermal annealing is required to obtain the porous films. The synthesized hybrid porous layers exhibit an interesting combination of tunable ferromagnetic and photoluminescent properties. In addition, the aqueous photocatalytic activity of the composite is studied under UV−visible light irradiation for the degradation of Rhodamine B. The proposed method represents a fast and inexpensive approach towards the implementation of devices based on metal-semiconductor porous systems, avoiding the use of post-synthesis heat treatment steps which could cause deleterious oxidation of the metallic counterpart, as well as collapse of the porous structure and loss of the ferromagnetic properties

A facile co-precipitation synthesis of heterostructured ZrO₂/ZnO nanoparticles as efficient photocatalysts for wastewater treatment

Gnm3Altres ajuts: Basque Government ELKARTEK, FN KK-2015/0010ZrO₂-decorated ZnO (ZrO₂/ZnO) nanoparticles (NPs) have been synthesized by a facile co-precipitation method in the presence of cetyltrimethylammonium bromide (CTAB) surfactant. The ZrO₂ amount in the NPs has been varied from 1.0, 2.0, 4.9, to 9.3% by weight. The resulting NPs are heterostructured and consist of a crystalline ZnO core (wurtzite phase) surrounded by an amorphous ZrO₂ layer. X-ray diffraction analyses support this observation. The NPs show a narrow size distribution and are slightly elongated. Compared to pure ZnO NPs, the hybrid ZrO₂/ZnO ones show enhanced photocatalytic activity toward the degradation of Rhodamine B under UV-Vis light. Such enhancement has been partly attributed to the increased amount of oxygen vacancies when ZrO₂ is incorporated into the NPs, as shown by X-ray photoelectron spectroscopy analyses

Nanocrystalline Electrodeposited Fe-W/Al2O3 Composites: Effect of Alumina Sub-microparticles on the Mechanical, Tribological, and Corrosion Properties

In this study, nanocrystalline Fe-W alloy and Fe-W/Al2O3 composite coatings with various contents of sub-microsized alumina particles have been obtained by electrodeposition from an environmentally friendly Fe(III)-based electrolyte with the aim to produce a novel corrosion and wear resistant material. The increase in volume fraction of Al2O3 in deposits from 2 to 12% leads to the grain refinement effect, so that the structure of the coatings change from nanocrystalline to amorphous-like with grain sizes below 20 nm. Nevertheless, the addition of particles to the Fe-W matrix does not prevent the development of a columnar structure revealed for all the types of studied coatings. The observed reduction in both hardness and elastic modulus of the Fe-W/Al2O3 composites is attributed to the apparent grain size refinement/amorphization and the nanoporosity surrounding the embedded Al2O3 particles. In the presence of 12 vol% of Al2O3 in deposits, the wear rate decreases by a factor of 10 as compared to Fe-W alloy tested under dry friction conditions due to the lowering of tribo-oxidation. The addition of alumina particles slightly increases the corrosion resistance of the coatings; however, the corrosion in neutral chloride solution occurs through the preferential dissolution of Fe from the matrix. The obtained results provide a possibility to integrate the nanocrystalline Fe-W/Al2O3 composite coatings into various systems working under dry friction conditions, for example, in high-temperature vacuum systems

Ni-, Pt- and (Ni/Pt)-doped TiO₂ nanophotocatalysts : a smart approach for sustainable degradation of Rhodamine B dye

Ni (1 wt%)-, Pt (1 wt%)- and [Ni (0.5 wt%)/Pt (0.5 wt%)]-doped TiO₂ nanoporous catalysts have been successfully obtained through a facile two-step hydrothermal route. TiO₂ crystallizes mostly in the anatase phase and acts as a mesoporous matrix. Meanwhile, Ni, Pt and Ni/Pt dopants form small nanoparticles (NPs) (3-95 nm in diameter) which are hosted by the TiO₂ framework. The resulting composites exhibit a rather large surface area, in the range of 186-200 m2/g. The band gap energy reduces from 3.03 eV for the undoped TiO₂ to 2.15 eV for the Pt-loaded TiO₂. As a consequence, absorption expands toward the visible light range. The photodegradation of Rhodamine B dye in aqueous medium has been investigated under UV-vis light irradiation. The presence of Ni, Pt and Ni/Pt NPs significantly enhances the photocatalytic activity of the material. Furthermore, the Ni-doped TiO₂ shows ferromagnetic behavior at room temperature, which makes its recovery and subsequent fast reutilization possible. Interestingly, this sample also exhibits the best stability upon recycling. Considering all the current challenges in sustainable water remediation, these new photocatalysts could find applications in real environmental contexts in the near future

Sub-micron magnetic patterns and local variations of adhesion force induced in non-ferromagnetic amorphous steel by femtosecond pulsed laser irradiation

Periodic ripple and nanoripple patterns are formed at the surface of amorphous steel after femtosecond pulsed laser irradiation (FSPLI). Formation of such ripples is accompanied with the emergence of a surface ferromagnetic behavior which is not initially present in the non-irradiated amorphous steel. The occurrence of ferromagnetic properties is associated with the laser-induced devitrification of the glassy structure to form ferromagnetic (α-Fe and Fe₃C) and ferrimagnetic [(Fe,Mn)₃O₄ and Fe₂CrO4] phases located in the ripples. The generation of magnetic structures by FSPLI turns out to be one of the fastest ways to induce magnetic patterning without the need of any shadow mask. Furthermore, local variations of the adhesion force, wettability and nanomechanical properties are also observed and compared to those of the as-cast amorphous alloy. These effects are of interest for applications (e.g., biological, magnetic recording, etc.) where both ferromagnetism and tribological/adhesion properties act synergistically to optimize material performance