Vegetable ashes as Supplementary Cementitious Materials

[EN] Approximately 140 billion metric tons of biomass are produced every year in the world from agriculture. The ashes resulting from firing agricultural wastes such as rice husk, sugar cane and others can be used as Supplementary Cementitious Materials (SCM). They can be mixed with lime alone or in ternary mixtures with Portland cement and lime. If fired at temperatures around 600-700 °C the agricultural ashes exhibit good reactivity. Despite extensive research work carried out on the use of agricultural ashes as source of SCMs, few success stories are reported on practical applications on an industrial scale. Details of the firing technology should be re-assessed, with special emphasis on the scale at which the technology begins to be economically suitable. Further research is also needed to understand the mechanisms of structural transformation of amorphous silica during calcination, and the impact of the ashes on cement hydration in blended systems.Martirena, F.; Monzó Balbuena, JM. (2018). Vegetable ashes as Supplementary Cementitious Materials. Cement and Concrete Research. 114:57-64. https://doi.org/10.1016/j.cemconres.2017.08.015S576411

Impacto del uso de un cemento de bajo carbono en la mejora de la sostenibilidad de la producción de cemento

A preliminary assessment of conditions for the industrial manufacture of a new cementitious system based on clinker-calcined clay and limestone, developed by the authors, referred as “low carbon cement” is presented. The new cement enables the substitution of more than 50% of the mass of clinker without compromising performance. The paper presents the follow-up of an industrial trial carried out in Cuba to produce 130 tonnes of the new cement at a cement plant. The new material proved to fulfill national standards in applications such as the manufacture of hollow concrete blocks and precast concrete. No major differences either in the rheological or mechanical properties were found when compared with Portland cement. Environmental assessment of the ternary cement was made, which included comparison with other blended cements produced industrially in Cuba. The new cement has proven to contribute to the reduction of above 30% of carbon emissions on cement manufacture.Se presenta la evaluación preliminar de las condiciones de fabricación industrial de un nuevo sistema cementicio a partir del empleo de clínquer; arcillas calcinadas y piedra caliza; desarrollado por los autores; denominado “cemento de bajo carbono”. El nuevo cemento posibilita la reducción de más de un 50% de la masa de clínquer; sin comprometer el comportamiento del material. El presente trabajo presenta el monitoreo de la producción industrial en una planta en Cuba; de 130 t del nuevo cemento. El cemento obtenido cumple con las regulaciones nacionales de calidad y su empleo tiene similar rendimiento que el cemento Pórtland para la producción de bloques y hormigón de 25 MPa. Se realiza el análisis de impacto ambiental del cemento ternario mediante la comparación con otros cementos producidos industrialmente. El nuevo cemento puede contribuir a la reducción de más del 30% de las emisiones de CO2 asociadas a la manufactura de cemento

Propiedades puzolánicas de desechos de la industria azucarera (segunda parte)

Results of studies conducted in lime pozzolana pastes are introduced in this paper. The pozzolana was sourced from Sugar Cane Baggasse Ash (CBC) and Sugar Cane Straw Ash (CPC). The hydration of this binder was carefully monitored by means of instrumental techniques with the aim of describing the kinetics of the reaction.Se presentan los resultados de estudios realizados en pastas fabricadas con un aglomerante del tipo calpuzolana, utilizando cenizas de paja de caña (CPC) y cenizas de bagazo de caña (CBC) como puzolanas. Se muestran los estudios que caracterizan la reacción de hidratación desarrollada en este tipo de aglomerante. La evaluación realizada, utilizando diferentes técnicas instrumentales, permitieron estudiar y comprender la cinética de la reacción

Propiedades puzolánicas de desechos de la industria azucarera (primera parte)

Non altered straw and sugar cane bagasse ash (CPC, CBC) collected directly from the boilers in the sugar industry and from non-controlled burning in the open fields turned up to be a reasonably good pozzolana, which can be utilized for the manufacture of lime-pozzolana binders. This paper presents a detailed survey of this material with the aim to use it as raw material in the manufacture of binders.Las cenizas de bagazo y paja de caña de azúcar (CPC, CBC), obtenidas en forma inalterada directamente de las calderas de la fábrica de azúcar, y de la quema incontrolada en el campo, representan una interesante fuente de puzolana reactiva, con potencialidad de ser usada en la preparación de aglomerantes del tipo cal/puzolana. El trabajo que se presenta realizó una evaluación integral de estas puzolanas, con el interés de utilizarlas como materia prima en la producción de aglomerantes

Utilization of Renewable Biomass and Waste Materials for Production of Environmentally-Friendly, Bio-based Composites

The introduction of renewable biomass into a polymer matrix is an option competing with other possibilities, such as energy recovery and/or re-use in the carbonized state, or production of chemicals, such as, in the case of ligno-cellulosic waste, concentrates on the production of simple sugars, then possibly leading to the development of biopolymers. These competitive applications have also some interest and market, however with a considerable energy, water and materials consumption, due also to the not always high yielding. Other possibilities for renewable biomass are therefore being used as fillers to increase mechanical performance of polymers or to allow e.g., the absorption of toxic chemicals. This review concentrates on the use of biomass as close as possible to the “as received” state, therefore avoiding whenever suitable any thermal treatment. More specifically, it focuses on its introduction into the three categories of oil-based (or bio-based replacement) of engineered polymers, into industrial biopolymers, such as poly(lactic acid) (PLA) and self-developed biopolymers, such as thermoplastic starch (TPS)

Clay calcination technology: state-of-the-art review by the RILEM TC 282-CCL

The use of calcined clays as supplementary cementitious materials provides the opportunity to significantly reduce the cement industry’s carbon burden; however, use at a global scale requires a deep understanding of the extraction and processing of the clays to be used, which will uncover routes to optimise their reactivity. This will enable increased usage of calcined clays as cement replacements, further improving the sustainability of concretes produced with them. Existing technologies can be adopted to produce calcined clays at an industrial scale in many regions around the world. This paper, produced by RILEM TC 282-CCL on calcined clays as supplementary cementitious materials (working group 2), focuses on the production of calcined clays, presents an overview of clay mining, and assesses the current state of the art in clay calcination technology, covering the most relevant aspects from the clay deposit to the factory gate. The energetics and associated carbon footprint of the calcination process are also discussed, and an outlook on clay calcination is presented, discussing the technological advancements required to fulfil future global demand for this material in sustainable infrastructure development

The origin of the pozzolanic activity of calcined clay minerals: A comparison between kaolinite, illite and montmorillonite

This paper investigates the decomposition of three clayey structures (kaolinite, illite and montmorillonite) when thermally treated at 600 degrees C and 800 degrees C and the effect of this treatment on their pozzolanic activity in cementitious materials. Raw and calcined clay minerals were characterized by the XRF, XRD, Al-27 NMR, DTG and BET techniques. Cement pastes and mortars were produced with a 30% substitution by calcined clay minerals. The pozzolanic activity and the degree of hydration of the clinker component were monitored on pastes using DTG and BSE-IA, respectively. Compressive strength and sorptivity properties were assessed on standard mortars. It was shown that kaolinite, due to the amount and location of OH groups in its structure, has a different decomposition process than illite or montmorillonite, which results in an important loss of crystallinity. This explains its enhanced pozzolanic activity compared to other calcined clay cement blends. (C) 2010 Published by Elsevier Ltd

Cement substitution by a combination of metakaolin and limestone

This study investigates the coupled substitution of metakaolin and limestone in Portland cement (PC). The mechanical properties were studied in mortars and the microstructural development in pastes by X-ray diffraction, thermogravimetry analysis, mercury intrusion porosimetry and isothermal calorimetry. We show that 45% of substitution by 30% of metakaolin and 15% of limestone gives better mechanical properties at 7 and 28 days than the 100% PC reference. Our results show that calcium carbonate reacts with alumina from the metakaolin, forming supplementary AFm phases and stabilizing ettringite. Using simple mass balance calculations derived from thermogravimetry results, we also present the thermodynamic simulation for the system, which agrees fairly well with the experimental observations. It is shown that gypsum addition should be carefully balanced when using calcined clays because it considerably influences the early age strength by controlling the very rapid reaction of aluminates. (C) 2012 Elsevier Ltd. All rights reserved