Laser-based powder bed fusion of Ti-6Al-4V structures with different surface-area-to-volume ratios in oxygen-reduced and oxygen-free environment

Titanium alloys, such as Ti-6Al-4V, are particularly susceptible to oxidation, which is why their processing in the laser-based powder bed fusion process is carried out conventionally in a protective gas atmosphere. However, this atmosphere still contains critical residual oxygen levels, which are to be eliminated as part of a new approach. This approach envisages doping the argon protective gas atmosphere with small amounts of the highly reactive gas silane (ratio < 1:1000). The residual oxygen content is particularly critical in filigree and thin-walled structures that have a high surface-area-to-volume ratio and are a typical field of application for this additive manufacturing process. Therefore, this work focuses on the manufacturing of Ti-6Al-4V structures with different surface-area-to-volume ratios in conventional argon (< 200 ppm residual oxygen) and argon-silane atmospheres (< 10-14 ppm residual oxygen) on an innovative laboratory machine. After processing, the specimens are analyzed for surface topography, microstructure, and Vickers hardness. In addition, energy-dispersive X-ray spectroscopy and X-ray diffraction measurements are carried out to further investigate the chemical composition and present phases in the as-built specimens. The influence of the different atmospheres and their residual oxygen content, the surface-to-volume ratio, and possible interactions between them are discussed

Influence of Silane-doped Argon Processing Atmosphere on Powder Recycling and Part Properties in L-PBF of Ti-6Al-4V

In the additive manufacturing of metal powders, the residual oxygen in the processing atmosphere plays a crucial role, especially in highly reactive materials like titanium alloys. Besides oxidation of the built parts, it leads to oxygen pick-up into the unmolten powder. Since oxidized particles cannot be removed during recycling, the powder properties deteriorate after multiple uses. In this work, Ti-6Al-4V powder was processed under conventional argon atmosphere (residual oxygen content < 0.01 vol%) as well as silane-doped argon atmosphere (< 0.001 vol% silane in argon). The silane-doping leads to a residual oxygen content of < 10-20 vol%. The powder was sieved and used 5 times for each atmosphere. The powder properties morphology, chemical composition and flowability were analyzed for virgin as well as reused powder. Furthermore, the roughness and relative density of the built parts were evaluated. It was hypothesized that oxygen-free production improves recyclability and thus resource efficiency.Mechanical Engineerin

Towards experimental process parameter development for Ti-6Al-4V TPMS lattice structures with application to small scale dental implants using micrographs

Ti-6Al-4V is a widely used alloy in implant engineering and lattice structures can be applied to locally match the stiffness of the implant to the stiffness of bone. Triply periodic minimal surface (TPMS) structures are popular due to their curved surface, which supports a good manufacturability and osseointegration of the implant. Tests with different TPMS structures showed a strong interaction between design factors and manufacturing parameters resulting in the need for individual parameter development. However, to the best of our knowledge, the most work in the current literature focusses on mechanical and biological examinations of TPMS structures manufactured with standard parameters. As process parameters influence the structural properties, the optimum values for further analysis may not have been investigated (e.g., their influence on microstructure and mechanical properties). In this work, a design of experiments approach is used to develop process parameters. As computer tomography scans are resource intensive for large scale parameter development, a sparser approach using micrographs for porosity analysis is introduced. Small structures with unit cell size as small as 1.0 mm are fabricated on a laser powder bed fusion industrial machine. Our initial studies show that the design factor pore size is negligible in comparison to wall thickness when optimizing internal porosity.Mechanical Engineerin

Mental health of refugees following state-sponsored repatriation from Germany

von Lersner U, Elbert T, Neuner F. Mental health of refugees following state-sponsored repatriation from Germany. BMC Psychiatry. 2008;8(1): 88.BACKGROUND: In recent years, Voluntary Assisted Return Programmes (VARPs) have received increasing funding as a potential way of reducing the number of refugees in EU member states. A number of factors may affect the mental well-being of returnees. These include adjustment to the home country following return, difficult living conditions, and long-term effects resulting from the severe traumatic stress that had originally driven the affected out of their homes. Little is known about the extent to which these and other factors may promote or inhibit the willingness of refugees to return to their country of origin. The present pilot study investigated refugees who returned to their country of origin after having lived in exile in Germany for some 13 years. METHODS: Forty-seven VARP participants were interviewed concerning their present living conditions, their views of their native country, and their attitudes towards a potential return prior to actually returning. 33 participants were interviewed nine months after returning to their country of origin. Mental health and well-being were assessed using the questionnaires Posttraumatic Stress Diagnostic Scale (PDS) and EUROHIS and the structured Mini International Neuropsychiatric Interview (M.I.N.I.).Our objectives were to examine the mental health status of refugees returning to their home country following an extended period of exile. We also aimed to assess the circumstances under which people decided to return, the current living conditions in their home country, and retrospective returnee evaluations of their decision to accept assisted return. RESULTS: Prior to returning to their home country, participants showed a prevalence rate of 53% for psychiatric disorders. After returning, this rate increased to a sizeable 88%. Substantial correlations were found between the living situation in Germany, the disposition to return, and mental health. For two thirds of the participants, the decision to return was not voluntary. CONCLUSION: Psychological strain among study participants was of a considerable magnitude. As a result of traumatic stress experienced during war and refuge, victims were vulnerable and not well equipped to cope with either post-migration stressors in exile or with a return to their country of origin. It is noteworthy that the majority returned under pressure from immigration authorities. Living conditions after return (such as housing, work, and health care) were poor and unstable. Participants also had great difficulty readapting to the cultural environment after having lived abroad for an average of 13 years. Current VARPs do not take these factors into account and are therefore not able to assist in a humanitarian reintegration of voluntary returnees