Liquid metal flows in continuous casting molds: A numerical study of electromagnetic flow control, turbulence and multiphase phenomena

Der Effekt eines externen Magnetfeldes auf die mehrphasige und turbulente Strömung in Stranggußkokillen und deren Wechelspiel führt in den wissenschaftlichen Arbeiten zu widersprüchlichen Aussagen. Die verschiedenen Prozessparameter können innerhalb eines kleinen Varianzbereichs entscheidenden Einfluss auf die Aussage haben, ob ein Magnetfeld begünstigend oder schädigend auf die Qualität des Produkts wirkt. Um wichtige Einflussfaktoren zu identifizieren, werden daher numerische Strömungssimulationen des Prozesses durchgeführt. Dazu wird zunächst ein mehrphasiger und inkompressibler Mehrregionen-CFD-Löser für magnetohydrodynamische Strömungen entwickelt und validiert, um die komplexe Strömung in einer Stranggußkokille mit hoher Genauigkeit simulieren zu können. Darauf aufbauend wird das numerische Setup anhand einer Modellkokille mit aktuellen Messdaten validiert. Durch die neuartige Kombination Lagrange'scher Lösungsmethoden mit angepassten Termen für die Magnetohydrodynamik sowie der skalenaufgelösten magnetohydrodynamischen Turbulenz, können erstmals Aussagen zur optimalen Magnetfeldverteilung im Hinblick auf Strömungsstabilität, Turbulenzmodulation und Blasenverteilung getroffen werden. Mit Hilfe dieses Wissens können neuartige Konzepte elektromagnetischer Bremssysteme für den Stranggußprozess entwickelt werden

Multicenter performance evaluation of a second generation cortisol assay

Background: Untreated disorders of the adrenocortical system, such as Cushing's or Addison's disease, can be fatal, and accurate quantification of a patient's cortisol levels is vital for diagnosis. The objective of this study was to assess the analytical performance of a new fully-automated Elecsys (R) Cortisol II assay (second generation) to measure cortisol levels in serum and saliva. Methods: Four European investigational sites assessed the intermediate precision and reproducibility of the Cortisol II assay (Roche Diagnostics) under routine conditions. Method comparisons of the Cortisol II assay vs. liquid chromatography-tandem mass spectrometry (LC-MS/MS), the gold standard for cortisol measurement, were performed. Cortisol reference ranges from three US sites were determined using samples from self-reported healthy individuals. Results: The coefficients of variation (CVs) for repeatability, intermediate precision, and reproducibility for serum samples were <= 2.6%, <= 5.8%, and <= 9.5%, respectively, and for saliva were <= 4.4% and <= 10.9%, and <= 11.4%, respectively. Agreement between the Cortisol II assay and LC-MS/MS in serum samples was close, with a slope of 1.02 and an intercept of 4.473 nmol/L. Reference range samples were collected from healthy individuals (n = 300) and serum morning cortisol concentrations (5-95th percentile) were 166.1-507 nmol/L and afternoon concentrations were 73.8-291 nmol/L. Morning, afternoon, and midnight saliva concentrations (95th percentile) were 20.3, 6.94, and 7.56 nmol/L, respectively. Conclusions: The Cortisol II assay had good precision over the entire measuring range and had excellent agreement with LC-MS/MS. This test was found suitable for routine diagnostic application and will be valuable for the diagnosis of adrenocortical diseases

Liquid metal flows in continuous casting molds: A numerical study of electromagnetic flow control, turbulence and multiphase phenomena

Der Effekt eines externen Magnetfeldes auf die mehrphasige und turbulente Strömung in Stranggußkokillen und deren Wechelspiel führt in den wissenschaftlichen Arbeiten zu widersprüchlichen Aussagen. Die verschiedenen Prozessparameter können innerhalb eines kleinen Varianzbereichs entscheidenden Einfluss auf die Aussage haben, ob ein Magnetfeld begünstigend oder schädigend auf die Qualität des Produkts wirkt. Um wichtige Einflussfaktoren zu identifizieren, werden daher numerische Strömungssimulationen des Prozesses durchgeführt. Dazu wird zunächst ein mehrphasiger und inkompressibler Mehrregionen-CFD-Löser für magnetohydrodynamische Strömungen entwickelt und validiert, um die komplexe Strömung in einer Stranggußkokille mit hoher Genauigkeit simulieren zu können. Darauf aufbauend wird das numerische Setup anhand einer Modellkokille mit aktuellen Messdaten validiert. Durch die neuartige Kombination Lagrange'scher Lösungsmethoden mit angepassten Termen für die Magnetohydrodynamik sowie der skalenaufgelösten magnetohydrodynamischen Turbulenz, können erstmals Aussagen zur optimalen Magnetfeldverteilung im Hinblick auf Strömungsstabilität, Turbulenzmodulation und Blasenverteilung getroffen werden. Mit Hilfe dieses Wissens können neuartige Konzepte elektromagnetischer Bremssysteme für den Stranggußprozess entwickelt werden

Influence of drag closures and inlet conditions on bubble dynamics and flow behavior inside a bubble column

In this paper, the hydrodynamics of a bubble column is investigated numerically using the discrete bubble model, which tracks the dispersed bubbles individually in a liquid column. The discrete bubble model is combined with the volume of fluid approach to account for a proper free surface boundary condition at the liquid–gas interface. This improves describing the backflow region, which takes place close to the wall region. The numerical simulation is conducted by means of the open source computational fluid dynamics library OpenFOAM®. In order to validate the numerical model, experimental results of a bubble column are used. The numerical prediction shows an overall good agreement compared to the experimental data. The effect of injection conditions and the influence of the drag closures on bubble dynamics are investigated in the current paper. Here, the significant effect of injection boundary conditions on bubble dynamics and flow velocity in the studied cavity is revealed. Moreover, the impact of the choice of the drag closure on the liquid velocity field and on bubble behavior is indicated by comparing three drag closures derived from former studies

Assessment of particle-tracking models for dispersed particle-laden flows implemented in OpenFOAM and ANSYS FLUENT

In the present study two benchmark problems for turbulent dispersed particle-laden flow are investigated with computational fluid dynamics (CFD). How the CFD programs OpenFOAM and ANSYS FLUENT model these flows is tested and compared. The numerical results obtained with Lagrangian–Eulerian (LE) point-particle (PP) models for Reynolds-averaged Navier–Stokes (RANS) simulations of the fluid flow in steady state and transient modes are compared with the experimental data available in the literature. The effect of the dispersion model on the particle motion is investigated in particular, as well as the order of coupling between the continuous carrier phase and the dispersed phase. First, a backward-facing step (BFS) case is validated. As a second case, the confined bluff body (CBB) is used. The simulated fluid flows correspond well with the experimental data for both test cases. The results for the dispersed solid phase reveal a good accordance between the simulation results and the experiments. It seems that particle dispersion is slightly under-predicted when ANSYS FLUENT is used, whereas the applied solver in OpenFOAM overestimates the dispersion somewhat. Only minor differences between the coupling schemes are detected due to the low volume fractions and mass loadings that are investigated. In the BFS test case the importance of the spatial dimension of the numerical model is demonstrated. Even if it is reasonable to assume a two-dimensional fluid flow structure, it is crucial to simulate the turbulent particle-laden flow with a three-dimensional model since the turbulent dispersion of the particles is three-dimensional