Approach for preventive maintenance planning of machine tools

This paper addresses a common problem to manufacturing companies: the maintenance of machine tools and their components. Preventive maintenance has always been a great challenge for companies, due to the need of predicting failures or production shutdowns, which requires knowledge and resources. However, the planning of machine tools maintenance presents itself as an even more complex problem due to the distinct lifetimes of their components. Age-based preventive replacement and Block replacement models define optimal replacement intervals for one item based on associated maintenance costs. A machine tool can be seen as a serial system of components or items. The concepts of group technology and clustering can be used to group components together in order to define common preventive maintenance intervals and reduce the number of production stops. In the literature, some contributions are found. However, the defined groups are static as well as the preventive maintenance intervals. This paper presents a conceptual model for the definition of dynamic clusters and intervals. It also presents an application to record the inputs, data collected in real time, needed to group components and set up preventive maintenance intervals. The developed application is being implemented in a metalworking company.We would like to thank the companies that are involved in the project and express our appreciation for the commitment of the employees involved. This work has been supported by Norte 010247 FEDER 017833 – TechParts I&D

Mathematical model for maintenance planning of machine tools

Preventive maintenance planning of machine tools may be a complex task for tools with multiple components. For manufacturing processes with high setup and downtime costs, components replacement should be combined to avoid too many production stoppages and therefore reduce costs. The combination that minimizes costs should take into account the lifetime distribution and the age of each component at the replacement time. Replacing too soon may imply a high number of replacements for a given component, while replacing too late may imply a high number of failures that lead to shutdowns, increasing costs. In this paper, a tool is seen as a series system, which means that whenever a component fails, a corrective action is needed and at least the failed component has to be replaced. In the literature, some of the models and heuristics for maintenance planning of series systems consider that a minimal repair is made when a component fails, while other models propose static approaches, i.e., the same combination and the same interval is used over time regardless of the ages of the components involved. This paper aims to propose a dynamic approach and presents a mathematical model to determine both the next time to perform a preventive maintenance task and the components that should be replaced in order to minimize the total cost. The model also intends to determine the components to be replaced preventively when unexpected events occur (such as the failure of a tool component or the machine, the shortage of raw material, etc.) or during planned stoppages (such as the end of a production order, machine preventive maintenance task, etc.).We would like to thank the companies associated with the project and express our appreciation for the commitment of the employees involved.This work has been supported by Norte 010247 FEDER 017833 – TechParts I&D

Production of Natural Pigments by Penicillium brevicompactum Using Agro-Industrial Byproducts

The demand for natural pigments for industrial applications has significantly increased. Penicillium brevicompactum was recently reported as a promising pigments producer using submerged fermentation and a synthetic culture medium containing lactose. In this work, pigment production by P. brevicompactum was studied under different fermentation conditions, namely, submerged fermentation with free (SmF) and immobilized mycelium (SmFi), and solid-state fermentation (SSF). The potential of culture media composed of agro-industrial byproducts (cheese-whey (CW) and corn steep liquor (CSL)) was investigated for the first time as low-cost alternatives to pigment production by P. brevicompactum. The fungus showed great adaptability to the different culture media and types of fermentation, being able to synthesize pigments under all the tested conditions. A culture medium composed of 34.6 g/L of CW and 8 g/L of CSL proved to be the most suitable alternative to the synthetic medium, especially under SmF and SmFi. Our data also show that different mixtures of pigments (yellow, orange, and red) can be produced depending on the medium composition and the type of fermentation. Additionally, the immobilization and reuse of biomass to produce pigments by P. brevicompactum were demonstrated for the first time, suggesting the possibility of operating under repeated batch mode at an industrial scale

Shape-controlled monolayer MoSe2 flakes by chemical vapor deposition towards tuning the photoluminescence emission

In this study, we report on the controllable chemical vapor deposition (CVD) synthesis of monolayer MoSe2 flakes with different shapes such as hexagons, triangles, sawtooth hexagons, dendrites and fractals deposited on SiO2/Si substrates. This broad range of morphologies is due to the change in the vapor composition resulting from the confinement of the MoO3 and Se vapor and to the variation in the growth rate of the variable shaped MoSe2 crystals. It is also revealed that the photoluminescence (PL) response of the MoSe2 flakes is strongly affected by their shape and size. Our findings will open new avenues towards achieving morphology-controlled monolayer MoSe2 flakes for optoelectronic and energy harvesting systems.This work was supported by the Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding Contracts UIDB/04540/2020, UIDB/00100/2020 and UIDB/04650/2020. The author C. G. acknowledges a scholarship funded by the UIDB/04540/2020 contract. The author K. G. would like to thank the statutory grant (No. 8211104160) of Department of Quantum Technologies of Wroclaw University of Science and Technology

A Comparison of Cybersecurity Risk Analysis Tools

This paper presents the ongoing work of a decision aiding software intended to support cyber risk and cyber threats analysis of an information and communications technology infrastructure. The work focuses on the evaluation of the different tools in relation to risk assessment and decision making to incorporate some of the characteristics, metrics and strategies that will help cybersecurity risk analysis, decision-making, prevention measures and risk strategies for infrastructure and the protection of an organization's information assets

Progress and perspective on different strategies to achieve wake-up-free ferroelectric hafnia and zirconia-based thin films

In the last decade orthorhombic hafnia and zirconia films have attracted tremendous attention arising from the discovery of ferroelectricity at the nanoscale. However, an initial wake-up pre-cycling is usually needed to achieve a ferroelectric behaviour in these films. Recently, different strategies, such as microstructure tailoring, defect, bulk and interface engineering, doping, NH3 plasma treatment and epitaxial growth, have been employed to obtain wake-up free orthorhombic ferroelectric hafnia and zirconia films. In this work we review recent developments in obtaining polar hafnia and zirconia-based thin films without the need of any wake-up cycling. In particular, we discuss the rhombohedral phase of hafnia/ zirconia, which under a constrained environment exhibits wake-up-free ferroelectric behaviour. This phase could have a strong impact on the current investigations of ferroelectric binary oxide materials and pave the way toward exploiting ferroelectric behaviour for next-generation memory and logic gate applications.This work was supported by the Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding Contract UIDB/04650/2020 and by DST-SERB, Govt. of India through Grant Nr. ECR/2017/00006. R. F. Negrea and L. Pintilie acknowledge funding through project CEPROFER/ PN-III-P4-ID-PCCF-2016-0047 (contract 16/2018, funded by UEFISCDI). J.L.M-D. thanks the Royal Academy of Engineering Chair in Emerging Technologies Grant, CIET1819_24, the EPSRC grant EP/T012218/1- ECCS – EPSRC, and the grant EU-H2020-ERC-ADG # 882929, EROS

Ability of salt marsh plants for TBT remediation in sediments

The capability of Halimione portulacoides, Spartina maritima, and Sarcocornia fruticosa (halophytes very commonly found in salt marshes from Mediterranean areas) for enhancing remediation of tributyltin (TBT) from estuarine sediments was investigated, using different experimental conditions

Are lead-free relaxor ferroelectric materials the most promising candidates for energy storage capacitors?

Dielectric capacitors offer high-power density and ultrafast discharging times as compared to electrochemical capacitors and batteries, making them potential candidates for pulsed power technologies (PPT). However, low energy density in different dielectric materials such as linear dielectrics (LDs), ferroelectrics (FEs), and anti-ferroelectric (AFEs) owing to their low polarization, large hysteresis loss and low breakdown strength, respectively, limits their real time applications. Thus, achieving a material with high dielectric constant, large dielectric breakdown strength and slim hysteresis is imperative to obtain superior energy performance. In this context, relaxor ferroelectrics (RFEs) emerged as the most promising solution for energy storage capacitors. This review starts with a brief introduction of different energy storage devices and current advances of dielectric capacitors in PPT. The latest developments on lead-free RFEs including bismuth alkali titanate based, barium titanate based, alkaline niobite based perovskites both in ceramics and thin films are comprehensively discussed. Further, we highlight the different strategies used to enhance their energy storage performance to meet the requirements of the energy storage world. We also provide future guidelines in this field and therefore, this article opens a window for the current advancement in the energy storage properties of RFEs in a systematic way.This study has been partially supported by (i) DST-SERB, Govt. of India through Grant ECR/2017/000068 (KCS), (ii) UGC through grant nos. F.4-5(59-FRP)/ 2014(BSR) and (iii) Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding UIDB/FIS/04650/2020 (JPBS). The author A. R. Jayakrishnan acknowledges the Central University of Tamil Nadu, India for his Ph. D fellowship. The authors acknowledge the CERIC-ERIC Consortium for access to experimental facilities and financial support under proposal 20192055

Effect of the thickness on the photocatalytic and the photocurrent properties of ZnO films deposited by spray pyrolysis

In this work, we have investigated the structure, morphology, photoluminescence, photocatalytic and photocurrent properties of ZnO thin films as a function of their film thickness (tZnO) fabricated via ultrasonic spray pyrolysis technique. The X-Ray diffraction patterns exhibited the formation of polycrystalline wurtzite phase of ZnO. Scanning electron microscopy images showed the uniform morphology with nanorod structure. The photosensitivity and photocatalytic efficiency are found to be optimum at tZnO = 1200 nm and are attributed to the improved photogeneration of charge carriers and higher concentration of oxygen vacancies. A direct correlation is established between the photosensitivity and photodegradation process. The incident photon-to-electron conversion efficiency (IPCE) and photocatalytic efficiency for the ZnO film at tZnO = 1200 nm are estimated to be 31.5% and 100% respectively. The obtained result suggests that ZnO thin films are potential candidates for applications in various optoelectronic devices.This study has been partially supported by Portuguese Foundation for Science and Technology (FCT) in the framework of the Strategic Funding UIDB/FIS/04650/2020 (JPBS) and DST SERB Project ECR/2017/002537(K.K.). Author KVA acknowledges DST, Govt. of India for the Inspire fellowship (IF170601)