Etude de l’influence de la géométrie des canaux sur les performances d’un réacteur/échangeur

Le couplage de la réaction et de l’échange thermique au sein du même appareil est intéressant lors de la mise en oeuvre de synthèses exothermiques. L’appareil étudié est un échangeur/réacteur fonctionnant en continu dont la structure est basée sur celle des échangeurs de chaleur à plaques. Le passage du batch au continu n’est pas sans difficultés et une des manières d’intensifier les transferts tout en conservant un temps de séjour suffisant (régime laminaire) est de structurer, en 2D, le chemin réactionnel. Les caractérisations expérimentales et numériques de différentes géométries de canaux ondulés ont permis de comprendre les mécanismes qui influencent les performances thermohydrauliques et le comportement des écoulements. Des corrélations reliant les critères de performance au nombre de Dean ont été établies et la démarche d’optimisation d’une géométrie en fonction des contraintes d’utilisation a pu être définie. Les premiers pas vers l’extrapolation font l’objet de la dernière partie de ces travaux et présentent un enjeu important pour le développement industriel de ces technologies. Les résultats de cette étude ont souligné l’intérêt d’un paramètre adimensionnel caractéristique : le nombre de Dean interne, qui permet de conserver les performances thermo-hydrauliques et donc de prédire leur évolution lors du processus de changement de taille

Influence of the meandering channel geometry on the thermo-hydraulic performances of an intensified heatexchanger/reactor

In the global context of process intensification, heat exchanger/reactors are promising apparatuses to implement exothermic chemical syntheses. However, unlike heat exchange processes, the implementation of chemical syntheses requires to control the residence time to complete the chemistry. A way to combine the laminar regime (i.e. enough residence time) with a plug flow and the intensification of both heat and mass transfers is the corrugation of the reaction path. In this work, the experimental set-up is based on plate heat exchanger/reactor technology. 7 milli channel corrugated geometries varying the corrugation angle, the curvature radius, the developed length, the hydraulic diameter and the aspect ratio have been designed and experimentally characterized (heat transfer, mixing times, pressure drops, RTD). The objectives were to assess their respective performances to derive some correlations depending on the channel design. The results confirmed the benefits of the reaction channel corrugation. Heat and mass transfers have been intensified while maintaining a plug flow behavior in the usually laminar flow regime. Moreover, whatever the meandering channel’s curvature radius, the results highlighted the relevance of considering the Dean number as the scale-up parameter. This dimension less number, more than the Reynolds number, seems to govern the flow in the wavy channels

Transposition from a batch to a continuous process for microencapsulation by interfacial polycondensation

A novel continuous process is proposed and investigated to produce microcapsules by interfacial polycondensation. Polymeric microcapsules are obtained via a two-step process including an initial emulsification of two immiscible fluids in static mixers and a subsequent interfacial polycondensation reaction performed in two different continuous reactors, the Deanhex heat exchanger/reactor or a classical coiledtube. This study is carried out through a step by step approach. A model system involving polyurea as the polymeric membrane and cyclohexane as the encapsulated species is chosen. A semi-batch reaction kinetic study is first performed in order to obtain kinetics data of the polycondensation reaction and to highlight hydrodynamic issues that can happen when running the encapsulation reaction in classical stirred tank. Parameters influencing droplets size obtained when carrying out emulsification in static mixers are then investigated. The hydrodynamic of the Deanhex reactor used is also characterized in terms of mixing time and residence time distribution. To validate the innovative continuous process, the emulsion droplets obtained at the static mixer outlet are encapsulated firstly in the Deanhex reactor and secondly in the coiled-tube. The apparent reaction kinetics and microcapsules characteristics corresponding to different operating conditions are discussed

Conceptual process design of a CaO/Ca(OH)2 thermochemical energy storage system using fluidized bed reactors

This paper analyses a thermochemical energy storage process using a CaO/Ca(OH)2 chemical loop. A single circulating fluidized bed reactor is proposed to carry out the hydration-dehydration alternating reactions. During the energy discharge step, steam is fed to the reactor and used as a fluidizing gas and as a reactant with the CaO coming from a silo, enabling heat to be recovered at a sufficiently high temperature (around 743 K) from the hydration reaction taking place in the fluidized bed. During the dehydration of Ca(OH)2 (energy charging step), heat (i.e. from a concentrated solar field) is stored in thermochemical form as CaO by using steam as a fluidizing gas. A basic process integration scheme for a reference case with a power output of 100 MWt is analysed in this work, by solving the mass and energy balances during charging and discharging steps and by calculating the volume of the silos and characteristic dimensions of the fluidized bed reactor. The effective energy storage densities of the CaO silo is shown to be over 260 kWh/m3 with reasonable activities of the solids when storing CaO solids in the silo at around 813 K

Characterization of the performances of an innovative heat-exchanger/reactor

The use of heat exchanger/reactors (HEX/reactors) is a promising way to overcome the barrier of poor heat transfer in batch reactors. However to reach residence time long enough to complete the chemistry,low Reynolds number has to be combined with both a plug flow behaviour and the intensification of heat and mass transfers. This work concerns the experimental approach used to characterize an innovative HEX/reactor. The pilot is made of three process plates sandwiched between five utility plates. The process stream flows in a 2 mm corrugated channel. Pressure drop and residence time distribution characterizations aim at studying the flow hydrodynamics. Identified Darcy correlations point out the transition between laminar and turbulent flow around a Reynolds number equal to 200. Moreover the flow behaves like a quasi-plug flow (Pe > 185). The heat transfer and mixing time have also been investigated. The ratio between the reaction kinetics and the mixing time is over 100 and the intensification factor ranges from5000 to 8000 kW m−3K−1. As a consequence, no limitations were identified which allows the implementation of an exothermic reaction. It has been successfully performed under severe temperature and concentration conditions, batchwise unreachable. Thus, it highlights the interest of using this continuous HEX/reactor

Ca(OH)2/CaO reversible reaction in a fluidized bed reactor for thermochemical heat storage

Thermal energy storage (TES) is a key factor for increasing the efficiency of concentrated solar power plants. TES using a reversible chemical reaction appears to be a promising technology for high energy density thermal storage (100–500 kW h m-3), at high temperature(up to 1000 °C) and during a long period (24 h to several months). This paper details an experimental study to carry out the reversible reaction Ca(OH)2(s) + DHr CaO(s) + H2O(g) in a fluidized bed (FB) reactor. The 4 micron Ca(OH)2 powder fluidization has been performed with an appropriate proportion of inert easy-to-fluidize particles. Then, Ca(OH)2 dehydration and CaO hydration have been implemented in a FB reactor and 50 cycles have been reached. The mean energy density obtained is 60 kW h m-3 solid_mixture which amounts to a promising energy density of 156 kW h m-3 Ca(OH)2-bulk if the reactants and the easy-to-fluidize particles are separated. The results demonstrated the feasibility of the implementation of the Ca(OH)2/CaO thermochemical heat storage in a fluidized bed reactor

A review on high temperature thermochemical heat energy storage

Solar thermal energy represents an increasingly attractive renewable source.However,to provide continuous availability of this energy,it must be stored. This paper presents the state of the art on high temperature(573-1273K)solar thermal energy storage based on chemical reactions,which seems to be the most advantageous one for long-term storage. The paper summarizes the numerical,experimental and technological studies done so far. Each system is described and the advantages and drawbacks of each reaction couple are considered

Implementation of ‘chaotic’ advection for viscous fluids in heat exchanger/reactors

When viscous fluids are involved, laminar hydraulic conditions and heat and mass transfer intensification are conflicting phenomena. A channel geometry based on Split-And-Recombine (SAR) patterns is experimentally investigated. The principle implements the Baker’s transformation and ‘chaotic’ structures are generated to promote heat and mass transfer. This work assesses the energy efficiency of different heat exchanger/reactors integrating these SAR patterns. The heat transfer capacity is assessed and compared with the energy consumption of each mock-up. It is sensitive to the cooling mode and to the number of SAR patterns per length unit as well. The continuous oxidation of sodium thiosulfate with hydrogen peroxide has been implemented. Conversions up to 99% are reached according to the utility fluid temperature and the residence time. Finally, the whole performances of the SAR geometries are compared to a plate-type heat exchanger/reactor with a corrugated pattern. The more viscous the fluid, the more the energy efficiency of the SAR design increases compared to the corrugated design because of the balance between advection and diffusion mechanisms. The interest in terms of energy efficiency in working with SAR heat exchanger/reactor appears from Reynolds numbers below 50

Echangeurs de chaleur - Intensification des échanges thermiques

International audienceHeat Transfer Enhancement has overcome the laboratory field for several years, and is widely spread in industrial applications. Many heat exchangers in various processes are now equipped with plates or tubes especially designed to increase the heat transfer coefficients, which exhibit high operational values well above those obtained with flat surfaces.Le domaine de l'intensification des échanges de chaleur a depuis de nombreuses années dépassé le stade du laboratoire et largement été pris en compte dans les applications industrielles. Nombre d'échangeurs dans des procédés très divers sont équipés de surfaces d'échange (tubes ou plaques) spécialement conçues pour présenter des coefficients d'échange de chaleur élevés et notablement supérieurs à ceux des surfaces d'échange lisses

Replacing incandescent lamps with an LED panel for hydrogen production by photofermentation: Visible and NIR wavelength requirements

International audienceHydrogen production by Rhodobacter capsulatus is a photobiological anaerobic process requiring light as energy source. In this study, the influence of visible and near-infrared (NIR) parts of light spectra from incandescent lamp and LED panels on hydrogen production was investigated. The results showed that the lack of the visible part of the incandescent lamp light spectrum (17% of the lamp light intensity) reduced hydrogen production by 50%. NIR wavelength only partially sustained photofermentation due to light limitation reached at low bacterial concentration. Hydrogen production with NIR light source was only 58% of hydrogen obtained with an incandescent lamp used at the same irradiance. To maximize hydrogen production and flow rate, visible and NIR wavelength should be used concomitantly as light source. Using an energy-efficient LED panel with light spectrum designed to promote photofermentation, hydrogen production and flow rate were equivalent to the ones reached with incandescent lamp as light source