Morphological and microstructural characterization of laser-glazedplasma-sprayed thermal barrier coatings

Laser glazing has been revealing a high potential for the improvement of plasma-sprayed (PS) thermal barrier coatings (TBCs) by reducing surface roughness, eliminating open porosity on the surface and generating a controlled segmented crack network, although the relationship of the processing parameters with the resultant properties has not yet been completely established. In this investigation, TBCs consisting of atmospheric plasma-sprayed (APS) ZrO2–8wt.%Y2O3 were subjected to a CO2 continuous wave laser-glazing process in order to seal its surface porosity, generating an external dense layer. For that purpose, different amounts of radiation resulting from different scanning speeds were applied to the specimens as well as different track overlapping. Results have shown a significant decrease of the surface roughness after the laser treatment. All specimens presented a fully dense and porous free external layer with a polyfaceted columnar microstructure highly adherent to the plasma-sprayed coating. Controlled surface crack networks, extremely dependent on the laser scanning speed and track overlapping, were achieved for each set of processing parameters. The cracks were found to have a tendency to be oriented in two perpendicular directions, one in the direction of the laser-beam travel direction, the other perpendicular to it. Moreover, the cracks parallel to the beam travel direction are found to be on the overlapping zone, coinciding with the edge of the subsequent track. The cracks are perpendicular to the surface along the densified layer and tend to branch and deviate from the vertical direction below it, within the porous PS coating. XRD results revealed mainly tV nontransformable tetragonal zirconia with a small percentage of residual monoclinic zirconia for the as-sprayed coating. All glazed coatings presented only tV nontransformable tetragonal zirconia with some variations on preferable crystal orientation. Grain sizes varied from 26 to 52 nm, increasing with an increase of laserirradiated energy; microstrain behaved inversely.Fundação para a Ciência e a Tecnologia (FCT) - Project POCTI/CTM/44590/2002.União Europeia (UE). Fundo Europeu de Desenvolvimento Regional (FEDER)

Structural reorganization of cylindrical nanoparticles triggered by polylactide stereocomplexation

YesCo-crystallization of polymers with different configurations/tacticities provides access to materials with enhanced performance. The stereocomplexation of isotactic poly(L-lactide) and poly(D-lactide) has led to improved properties compared with each homochiral material. Herein, we report the preparation of stereocomplex micelles from a mixture of poly(L-lactide)-b-poly(acrylic acid) and poly(D-lactide)-b-poly(acrylic acid) diblock copolymers in water via crystallization-driven self-assembly. During the formation of these stereocomplex micelles, an unexpected morphological transition results in the formation of dense crystalline spherical micelles rather than cylinders. Furthermore, mixture of cylinders with opposite homochirality in either THF/H2O mixtures or in pure water at 65 °C leads to disassembly into stereocomplexed spherical micelles. Similarly, a transition is also observed in a related PEO-b-PLLA/PEO-b-PDLA system, demonstrating wider applicability. This new mechanism for morphological reorganization, through competitive crystallization and stereocomplexation and without the requirement for an external stimulus, allows for new opportunities in controlled release and delivery applications.University of Warwick, Swiss National Science Foundation and the EPSRC. The Royal Society - an Industry Fellowship to A.P.D. The Engineering and Physical Sciences Research Council (EP/G004897/1) - funding to support postdoctoral fellowships for A.P.B. as well as funding for J.S. and M.A.D. through the Warwick Centre for Analytical Science (EP/F034210/1). The Science City Research Alliance and the HEFCE Strategic Development Fund - funding support. Some items of equipment that were used in this research were funded by Birmingham Science City, with support from Advantage West Midlands and part-funded by the European Regional Development Fund

Evaluation of laser-glazed plasma-sprayed thermal barriercoatings under high temperature exposure to molten salts

Thermal Barrier Coating (TBC) systems are frequently used in gas turbine engines to provide thermal insulation to the hot-section metallic components and also to protect them from oxidation, hot corrosion and erosion. Surface sealing treatments, namely laser-glazing, have been showing a high potential for extending in-service lifetimes of these systems by improving chemical and thermo-mechanical resistance. In this investigation, both as-sprayed and laser-glazed TBCs were exposed to hot corrosion in molten salts. The glazed coatings were obtained by scanning the surface of the plasma-sprayed coatings with either a CO2 or a Nd:YAG laser. The hot corrosion investigation was accomplished by subjecting the specimens to an isothermal air furnace testing under V2O5 and/or Na2SO4 at a temperature of 1000 °C for 100 h. Spallation has been observed in coatings in the as-sprayed condition under V2O5 or V2O5+Na2SO4. Na2SO4 itself had no or minimal effect on the degradation of the laser-glazed or as-sprayed condition coatings, respectively. The degradation in V2O5 was accomplished by destabilization of YSZ as a consequence of depletion of yttria from the solid solution to form YVO4 and therefore led to the disruptive transformation of the metastable tetragonal phase to the monoclinic phase. Moreover, the presence of both corrosive salts induced the formation of large high aspect ratio YVO4 crystals that introduced additional stresses and contributed to the degradation of the coatings. The laser-glazed specimens were not efficient in avoiding the molten salt penetration along the thickness direction due to the presence of cracks on the glazed layer. However due to a reduced specific surface area of the dense glazed layer, the corrosion reaction of the molten salts with the YSZ has been lower than in coatings in the assprayed condition.Fundo Europeu de Desenvolvimento Regional(FEDER) - Programa Operacional "Ciência, Tecnologia e Inovação" (POCTI).Fundação para a Ciência e a Tecnologia (FCT) - Project POCTI/CTM/ 44590/2002

Kansei engineering as a tool for the design of in-vehicle rubber keypads

Manufacturers are currently adopting a consumer-centered philosophy which poses the challenge of developing differentiating products in a context of constant innovation and competitiveness. To merge both function and experience in a product, it is necessary to understand customers’ experience when interacting with interfaces. This paper describes the use of Kansei methodology as a tool to evaluate the subjective perception of rubber keypads. Participants evaluated eleven rubber keys with different values of force, stroke and snap ratio, according to seven Kansei words ranging from “pleasantness” to “click- iness”. Evaluation data was collected using the semantic differential technique and compared with data from the physical properties of the keys. Kansei proved to be a robust method to evaluate the qualitative traits of products, and a new physical parameter for the tactile feel of “clickiness” is suggested, having obtained better results than the commonly used Snap Ratio. It was possible to establish very strong relations between Kansei words and all physical properties. This approach will result in guidance to the industry for the design of in-vehicle rubber keypads with user-centered concerns.Projecto HMIExcel - I&D crítica em torno do ciclo de desenvolvimento e produção de soluções multimedia avançadas para automovel/Critical R&D no enquadramento do ciclo de desenvolvimento e produção de soluções multimédia avançadas para automóvel (AICEP-PIN-HMIEXCEL)

Polymer diffusion in high-M/low-M hard-soft latex blends

This paper describes experiments that investigate the use of low glass transition temperature (T g) latex particles consisting of oligomer to promote polymer diffusion in films formed from high molar mass polymer latex. The chemical composition of both polymers was similar. Fluorescence resonance energy transfer (FRET) was used to follow the rate of polymer diffusion for samples in which the high molar mass polymer was labeled with appropriate donor and acceptor dyes. In these latex blends, the presence of the oligomer (with M n = 24,000 g/mol, M w/M n = 2) was so effective at promoting the interdiffusion of the higher molar mass poly(butyl acrylate-co-methyl methacrylate; PBA/MMA = 1:1 by weight) polymer (with M n = 43,00 g/mol, M w/M n = 3) that a significant amount of interdiffusion occurred during film drying. Additional polymer diffusion occurred during film aging and annealing, and this effect could be described quantitatively in terms of free-volume theory.Fil: Tomba, Juan Pablo. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina. University of Toronto; CanadáFil: Portinha, Daniel. University of Toronto; CanadáFil: Schroeder, Walter Fabian. Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Mar del Plata. Instituto de Investigaciones en Ciencia y Tecnología de Materiales. Universidad Nacional de Mar del Plata. Facultad de Ingeniería. Instituto de Investigaciones en Ciencia y Tecnología de Materiales; Argentina. University of Toronto; CanadáFil: Winnik, Mitchell A.. University of Toronto; CanadáFil: Lau, Willie. Rohm and Haas Company; Estados Unido

Characterization of thermal barrier coatings with a gradient in porosity

A major problem in thermal barrier coatings (TBC) applied to gas turbine components is the spallation of ceramic coating under thermal cycling processes. In order to prevent spallation and improve the thermomechanical behaviour of the TBC, graded ceramic coatings can be produced. For this purpose we are developing a new concept of Thermal Barrier Coating (TBC) that consist of a conventional NiCoCrAlY bond coat and an atmospheric plasma sprayed ZrO2-8 Wt.%Y2O3 top coat graded in porosity on an Inconel 738 LC substrates. The aim of this work is to produce coatings with low thermal conductivity and better thermomechanical behaviour due to the gradient in porosity which reflects a gradient in the elastic properties. Absolute porosity was measured with a mercury porosimetry and by image analysis. The second technique was also used to estimate the porosity variation along the cross-section. Optical Microscopy (OM) and Scanning Electron Microscopy (SEM) were used to observe the morphology and coating microstructure. The microhardness was measured with a Vickers indenter and 0.981 N load. The microhardness has been evaluated for coatings in as-sprayed condition and after annealing at 1100 degrees C during 100 h. The results show a fast increase of the hardness after annealing. After thermal shock heating at 1000 degrees C, 1 h and quickly cooling in water no spallation was observed for 100 cycles. (c) 2004 Published by Elsevier B.V

Residual stresses and elastic modulus of thermal barrier coatings graded in porosity

Zirconia (ZrO2) stabilized with 8 wt.% Y2O3 is the most common material to be applied in thermal barrier coatings (TBC) owing to its excellent properties: low thermal conductivity; high toughness and thermal expansion coefficient similar to iron. Nevertheless, in order to increase the coatings lifetime, improvements in their thermomechanical behavior are still needed. With that purpose, we propose in this paper a graded ceramic coating. These TBC have been produced by depositing a conventional NiCoCrAlY bond coat on a Inconel 738 LC substrate followed by an atmospheric plasma sprayed top coat of ZrO2–8wt.%Y2O3 with a porosity gradient along the cross section. The aim of the present contribution is to study residual stresses and elastic properties of the coating as a function of the porosity gradient. For the characterization of the TBCs residual stresses, we have used Raman and X-ray diffraction (XRD) in different thermal conditions: as sprayed, after thermal shock at 1000 8C, and annealing at 1100 8C in air during 100 h. The top coatings show compressive stresses near the interface with the bond coat. A decrease of the stress level is observed along the cross section towards the surface. The residual stresses increase after annealing, however, have smaller variations after thermal shock. The elastic properties were evaluated by Brillouin scattering: the scattering of laser light by acoustic waves in the GHz frequency range. The spectra at different depths indicate that in the annealed condition the acoustic velocity increases when approaching the external surface