Automated Debugging Methodology for FPGA-based Systems

Electronic devices make up a vital part of our lives. These are seen from mobiles, laptops, computers, home automation, etc. to name a few. The modern designs constitute billions of transistors. However, with this evolution, ensuring that the devices fulfill the designer’s expectation under variable conditions has also become a great challenge. This requires a lot of design time and effort. Whenever an error is encountered, the process is re-started. Hence, it is desired to minimize the number of spins required to achieve an error-free product, as each spin results in loss of time and effort. Software-based simulation systems present the main technique to ensure the verification of the design before fabrication. However, few design errors (bugs) are likely to escape the simulation process. Such bugs subsequently appear during the post-silicon phase. Finding such bugs is time-consuming due to inherent invisibility of the hardware. Instead of software simulation of the design in the pre-silicon phase, post-silicon techniques permit the designers to verify the functionality through the physical implementations of the design. The main benefit of the methodology is that the implemented design in the post-silicon phase runs many order-of-magnitude faster than its counterpart in pre-silicon. This allows the designers to validate their design more exhaustively. This thesis presents five main contributions to enable a fast and automated debugging solution for reconfigurable hardware. During the research work, we used an obstacle avoidance system for robotic vehicles as a use case to illustrate how to apply the proposed debugging solution in practical environments. The first contribution presents a debugging system capable of providing a lossless trace of debugging data which permits a cycle-accurate replay. This methodology ensures capturing permanent as well as intermittent errors in the implemented design. The contribution also describes a solution to enhance hardware observability. It is proposed to utilize processor-configurable concentration networks, employ debug data compression to transmit the data more efficiently, and partially reconfiguring the debugging system at run-time to save the time required for design re-compilation as well as preserve the timing closure. The second contribution presents a solution for communication-centric designs. Furthermore, solutions for designs with multi-clock domains are also discussed. The third contribution presents a priority-based signal selection methodology to identify the signals which can be more helpful during the debugging process. A connectivity generation tool is also presented which can map the identified signals to the debugging system. The fourth contribution presents an automated error detection solution which can help in capturing the permanent as well as intermittent errors without continuous monitoring of debugging data. The proposed solution works for designs even in the absence of golden reference. The fifth contribution proposes to use artificial intelligence for post-silicon debugging. We presented a novel idea of using a recurrent neural network for debugging when a golden reference is present for training the network. Furthermore, the idea was also extended to designs where golden reference is not present

The Design of a Debugger Unit for a RISC Processor Core

Recently, there has been a significant increase in design complexity for Embedded Systems often referred to as Hardware Software Co-Design. Complexity in design is due to both hardware and firmware closely coupled together in-order to achieve features for low power, high performance and low area. Due to these demands, embedded systems consist of multiple interconnected hardware IPs with complex firmware algorithms running on the device. Often such designs are available in bare-metal form, i.e without an Operating System, which results in difficulty while debugging due to lack of insight into the system. As a result, development cycle and time to market are increased. One of the major challenges for bare-metal design is to capture internal data required during debugging or testing in the post silicon validation stage effectively and efficiently. Post-silicon validation can be performed by leveraging on different technologies such as hardware software co-verification using hardware accelerators, FPGA emulation, logic analyzers, and so on which reduces the complete development cycle time. This requires the hardware to be instrumented with certain features which support debugging capabilities. As there is no standard for debugging capabilities and debugging infrastructure, it completely depends on the manufacturer to manufacturer or designer to designer. This work aims to implement minimum required features for debugging a bare-metal core by instrumenting the hardware compatible for debugging. It takes into consideration the fact that for a single core bare-metal embedded systems silicon area is also a constraint and there must be a trade-off between debugging capabilities which can be implemented in hardware and portions handled in software. The paper discusses various debugging approaches developed and implemented on various processor platforms and implements a new debugging infrastructure by instrumenting the Open-source AMBER 25 core with a set of debug features such as breakpoints, current state read, trace and memory access. Interface between hardware system and host system is designed using a JTAG standard TAP controller. The resulting design can be used in debugging and testing during post silicon verification and validation stages. The design is synthesized using Synopsys Design Compiler targeting a 65 nm technology node and results are compared for the instrumented and non-instrumented system

Trace signal selection to enhance timing and logic visibility in post-silicon validation

Abstract—Trace buffer technology allows tracking the values of a few number of state elements inside a chip within a desired time window, which is used to analyze logic errors during post-silicon validation. Due to limitation in the bandwidth of trace buffers, only few state elements can be selected for tracing. In this work we first propose two improvements to existing “signal selection ” algorithms to further increase the logic restorability inside the chip. In addition, we observe that different selections of trace signals can result in the same quality, measured as a logic visibility metric. Based on this observation, we propose a procedure which biases the selection to increase the restorability of a desired set of critical state elements, without sacrificing the (overall) logic visibility. We propose to select the critical state elements to increase the “timing visibility ” inside the chip to facilitate the debugging of timing errors which are perhaps the most challenging type of error to debug at the post-silicon stage. Specifically, we introduce a case when the critical state elements are selected to track the transient fluctuations in the power delivery network which can cause significant variations in the delays of the speedpaths in the circuit in nanometer technologies. This paper proposes to use the trace buffer technology to increase the timing visibility inside the chip, without sacrificing the logic visibility. I

Protocol-directed trace signal selection for post-silicon validation

Due to the increasing complexity of modern digital designs using NoC (network-on-chip) communication, post-silicon validation has become an arduous task that consumes much of the development time of the product. The process of finding the root cause of bugs during post-silicon validation is very difficult because of the lack of observability of all signals on the chip. To increase observability for post-silicon validation, an effective silicon debug technique is to use an on-chip trace buffer to monitor and capture the circuit response of certain selected signals during its post-silicon operation. However, because of area limitations for debug structures on chip and routing concerns, the signals that are selected to be traced are a very small subset of all available signals. Traditionally, these trace signals were chosen manually by system designers who determined what signals may be needed for debug once the design reaches post-silicon. However, because modern digital designs have become very complex with many concurrent processes, this method is no longer reliable. Recent work has concentrated on automating the selection of low-level signals from a gate-level analysis. But none of them has ever been able to interpret the trace signals as high-level meaningful debugging information. In this work, we present an automated protocol-directed trace selection where the guiding force is the set of system-level protocols. We use a probabilistic formulation to select messages for tracing and then further analyze these solutions. This method produces traces that allow a debugger to observe when behavior has deviated from the correct path of execution and localize this incorrect behavior for further analysis. Most importantly, unlike the previous gate-level analysis based methods, this method can be applied during the chip design phase when most of the debug features are also designed. In addition, this method drastically reduces the time needed to select signals, as we automate a currently manual process

Automated silicon debug data analysis techniques for a hardware data acquisition environment

Abstract—Silicon debug poses a unique challenge to the en-gineer because of the limited access to internal signals of the chip. Embedded hardware such as trace buffers helps overcome this challenge by acquiring data in real time. However, trace buffers only provide access to a limited subset of pre-selected signals. In order to effectively debug, it is essential to configure the trace-buffer to trace the relevant signals selected from the pre-defined set. This can be a labor-intensive and time-consuming process. This paper introduces a set of techniques to automate the configuring process for trace buffer-based hardware. First, the proposed approach utilizes UNSAT cores to identify signals that can provide valuable information for localizing the error. Next, it finds alternatives for signals not part of the traceable set so that it can imply the corresponding values. Integrating the proposed techniques with a debugging methodology, experiments show that the methodology can reduce 30 % of potential suspects with as low as 8 % of registers traced, demonstrating the effectiveness of the proposed procedures. Index Terms—Silicon debug, post-silicon diagnosis, data acqui-sition setup I

Post-Silicon General Bus Function Model Modelling Approach Using C Code For Test Scheme Reuse And Sharing

Short product life cycle of a semiconductor IC is crucial for a company to gain better market share. But current validation process has become one of the bottleneck in semiconductor IC development process, where enhancement in this area can reduce the product lead time to market. There is a gap between pre- and post-silicon where both area is doing similar things but in different environment. A way to bridge the gap is by using the same test scheme which is applicable for both environment. This paper discuss and come out with an approach on how to model post-silicon BFM using high level programming language (C code) that is capable of content sharing and reuse between both pre- and post-silicon validation. Two methods to model post-silicon BFM are being approached and the more suitable one is being selected. The comparison is done is aspect of meeting strict timing requirement in sending signal. A prototype model of the selected model, which is second model is developed and tested in post-silicon validation environment to prove validity of the design. Test content in C code is created and synthesize into FPGA, act as stimulus generator for validation. The BFM device bit-accuracy behavior of the modelled Audio bus protocol is checked with waveform and signal trace. With this working model for developing BFM, pre- and post-silicon validation can share the same test scheme, saving efforts and time of developing test devices

Achieving Functional Correctness in Large Interconnect Systems.

In today's semi-conductor industry, large chip-multiprocessors and systems-on-chip are being developed, integrating a large number of components on a single chip. The sheer size of these designs and the intricacy of the communication patterns they exhibit have propelled the development of network-on-chip (NoC) interconnects as the basis for the communication infrastructure in these systems. Faced with the interconnect's growing size and complexity, several challenges hinder its effective validation. During the interconnect's development, the functional verification process relies heavily on the use of emulation and post-silicon validation platforms. However, detecting and debugging errors on these platforms is a difficult endeavour due to the limited observability, and in turn the low verification capabilities, they provide. Additionally, with the inherent incompleteness of design-time validation efforts, the potential of design bugs escaping into the interconnect of a released product is also a concern, as these bugs can threaten the viability of the entire system. This dissertation provides solutions to enable the development of functionally correct interconnect designs. We first address the challenges encountered during design-time verification efforts, by providing two complementary mechanisms that allow emulation and post-silicon verification frameworks to capture a detailed overview of the functional behaviour of the interconnect. Our first solution re-purposes the contents of in-flight traffic to log debug data from the interconnect's execution. This approach enables the validation of the interconnect using synthetic traffic workloads, while attaining over 80% observability of the routes followed by packets and capturing valuable debugging information. We also develop an alternative mechanism that boosts observability by taking periodic snapshots of execution, thus extending the verification capabilities to run both synthetic traffic and real-application workloads. The collected snapshots enhance detection and debugging support, and they provide observability of over 50% of packets and reconstructs at least half of each of their routes. Moreover, we also develop error detection and recovery solutions to address the threat of design bugs escaping into the interconnect's runtime operation. Our runtime techniques can overcome communication errors without needing to store replicate copies of all in-flight packets, thereby achieving correctness at minimal area costsPhDComputer Science and EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/116741/1/rawanak_1.pd

Test automation in designware HDMI RX

The first rule of any technology used in a business is that automation applied to any operation will magnify the efficiency. The second is that automation applied to an inefficient operation will magnify the inefficiency. HDMI (High-Definition Multimedia Interface) is a leading technology in audio/video interface for transmitting uncompressed digital multimedia data. The limelight of this project is to automate the test procedure involved for testing HDMI-RX by using developed or customized software tools (Jenkins, python scripts,..etc.) targeting to reduce engineering manpower effort. The focus is not only on reducing the testing time but also to maintain an effective record of the final design parameters and ensuring exact result reproducibility. The testing of hardware components involves proceeding through several steps based on design parameters, evaluating results, and storing records to a File