Design and implementation of a function block-based holonic control architecture for a new generation flexible manufacturing system

In this research work a control architecture which gives response to the requirements of new generation of flexible manufacturing systems in terms of flexibility, reconfigurability, robustness and autonomy is designed and implemented. To do so the main principles of the Holonic Manufacturing paradigm are applied using the IEC61499 function block (FB) technology. Unlike other similar research proposals, in this work FBs are not relegated to low-level control but are used to model manufacturing execution and control high-level control tasks. This is done with the objective of evaluating the viability of using FBs to develop holonic architectures in comparison to more established technologies like multi-agent systems. Moreover, the proposed control architecture also focuses on better integrating and exploiting the products’ information to enhance its flexibility and adaptability. For this STEP-NC (ISO14649) is used to model richer process plans which include manufacturing alternatives and could be easily integrated in the control itself

Status and Future of Manufacturing Execution Systems

This paper proposes a taxonomy for characterizing manufacturing execution systems and discusses how they can benefit from the recent Developments of Industry 4.0. The study is based on a literature review. The taxonomy contributes to theory and practice by providing a framework for benchmarking of manufacturing execution systems. The taxonomy can be utilized in the selection or design process of the manufacturing execution systems. Outlining the further opportunities provided by Industry 4.0 technologies, the paper also provides directions for future improvements of manufacturing execution systems.acceptedVersio

Status and Future of Manufacturing Execution Systems

This paper proposes a taxonomy for characterizing manufacturing execution systems and discusses how they can benefit from the recent Developments of Industry 4.0. The study is based on a literature review. The taxonomy contributes to theory and practice by providing a framework for benchmarking of manufacturing execution systems. The taxonomy can be utilized in the selection or design process of the manufacturing execution systems. Outlining the further opportunities provided by Industry 4.0 technologies, the paper also provides directions for future improvements of manufacturing execution systems.acceptedVersio

Intelligent Control of Renewable Holonic Energy Systems

International audienceSignificant sources of energy production, of nuclear or fossil fuel type, which can assume all the needs of a country or region, are more strongly contested, either due to accidents of natural origin or following the observation of the dangerousness of the human effect on the global climate balance. Thus governments are encouraging the development of green energy. Any centralized control approach will be obsolete regarding, on one hand, the powers concerned and on another hand, the wide dispersion of these production sources: an irreversible movement to locally produce what is locally consumed is being developed. A decentralized control, based on intelligent entities, is presented. The holonic paradigm is used to represent a Holonic Energy Systems (HES) with multi-sources and multi- users. The several possible switching between the various energy sources are obtained by using a multicriteria decision aid method

A HOLISTIC APPROACH TO COMPUTER INTEGRATED MANUFACTURING ARCHITECTURE AND SYSTEMS DESIGN

This work addresses the problem of finding an improved solution to Computer Integrated Manufacturing (ClM) Architecture and Systems Design. The current approaches are shown to be difficult to understand and use, over complex. In spite of their complexity of approach they lack comprehensiveness and omit many factors and dimensions considered essential for success in today's competitive and often global market place. A new approach to ClM Architecture and Systems Design is presented which offers a simpler, more flexible and more robust format for defining a particular ClM System within a general architectural framework. At the same time this new approach is designed to offer a comprehensive and holistic solution. The research work involved the investigation of current approaches and research and development initiatives focusing particularly on the CIM-OSA and GRAI Integrated methodologies in the field of ClM Architecture. The strengths and weaknesses of the various approaches are examined. Developments in other related fields including manufacturing systems, manufacturing management, information technology and systems generally have been investigated regarding their relevance and possible contribution to an improved solution. The author has built on his practical experience in creating, designing and managing the implementation of a global CIM system. The authors work on several publicly funded collaborative research and development projects relevant to the problem area is described. These include CIM-OSA, IMOCIM and TIQS projects. In the latter two projects the author was instrumental in developing the methodological approach based on a systems approach to business processes in connection with the design of quality and manufacturing systems. Both of these projects have contributed to this work. The author has also participated in the global IMS programme as a rapporteur for the European Commission and this helped to provide a global perspective on the problems of manufacturing companies as they attempt to compete in a world wide market place. The results of this work provide the basis for a radically improved approach to ClM Architecture and Systems Design based on the holistic view of an enterprise. The approach developed supports the business process view of an enterprise; addresses the people and organisational aspects; leads to ClM solutions focused on meeting enterprise goals; and is able to deal with a significantly increased scope and complexity compared with existing methods yet is easily understood and more simple to simple to apply than current approaches

An agile and adaptive holonic architecture for manufacturing control

Tese de doutoramento. Engenharia Electrotécnica e de Computadores. 2004. Faculdade de Engenharia. Universidade do Port

Customising with 3D printing: The role of intelligent control

© 2018 Elsevier B.V. The emergence of direct digital manufacturing creates new opportunities for the production of highly customised goods especially when it is combined with conventional manufacturing methods. Nevertheless, this combination creates a need for systems that can effectively manage and control the resulting distributed manufacturing process. In this paper, we explore three different configurations that can enable direct digital manufacturing for customisation, ranging from fully integrated to inter-organisational set up. Additionally, control requirements of such systems are developed and the suitability of intelligent control is explored. By ‘intelligent control’ we mean production control that is capable of assessing and interacting with the production environment and adapting production accordingly. We argue that the so called intelligent product paradigm provides a suitable mechanism for the development of such intelligent control systems. In this approach, the intelligent product directly co-ordinates with design agent, 3D printing agents and other conventional manufacturing system agents to schedule, assign and execute tasks independently. Via a case example of a realistic production system, we propose and implement such an intelligent control system and we analyse its feasibility in supporting 3D printing enabled customisation

A reference model for information specification for metalworking SMEs

The work reported in this thesis offers a novel basis for the realisation of specifications for information requirements to meet the distinct operational requirements of metalworking SMEs. This has been achieved through the development of a reference SME enterprise model based on fundamental ideas of the holon and fractal factory concepts. The novel concept of a node holon is introduced, which allows the representation of the human dominated interactions in a company based on the fundamental concepts of the holon. This offers a competitive alternative to the methods for enterprise modelling and information specification which are based solely around business processes and procedural rules. A new representation for the organisation of the SME has been based on identifying the major zones of activity within the enterprise, which is seen to provide a more appropriate representation for companies whose basis for operation is informally structured. Two classes of zones have been identified, these are the business support zone and manufacturing zone. The relationship between a top down description of the enterprise as zones and the complementary bottoms up modelling of the enterprise based on concepts of the node holon are described in detail. A critical study of two candidate modelling architectures, namely CIN40SA and ARIS will show the applicability of the individual architectures for the task information specification. The constituents of the SMEE enterprise reference model is placed within the context of contemporary enterprise modelling practice by mapping against one of the architectures. This will demonstrate how the architectures can readily accommodate new modelling approaches whilst retaining their major advantages, thereby increasing their applicability and potential uptake. The reference SME enterprise model has been readily applied in the study of an SME, where a representation of the company has been achieved solely on the current organisation of its business support and manufacturing activities. The holonic aspects of the enterprise have also been successfully modelled. This process is supported by a CASE tool which has it constructs underpinned by the reference SME enterprise model