Theory and Practice of Supply Chain Synchronization

In this dissertation, we develop strategies to synchronize component procurement in assemble-to-order (ATO) production and overhaul operations. We focus on the high-tech and mass customization industries which are not only considered to be very important to create or keep U.S. manufacturing jobs, but also suffer most from component inventory burden. In the second chapter, we address the deterministic joint replenishment inventory problem with batch size constraints (JRPB). We characterize system regeneration points, derive a closed-form expression of the average product inventory, and formulate the problem of finding the optimal joint reorder interval to minimize inventory and ordering costs per unit of time. Thereafter, we discuss exact solution approaches and the case of variable reorder intervals. Computational examples demonstrate the power of our methodology. In the third chapter, we incorporate stochastic demand to the JRPB. We propose a joint part replenishment policy that balances inventory and ordering costs while providing a desired service level. A case study and guided computational experiments show the magnitudes of savings that are possible using our methodology. In the fourth chapter, we show how lack of synchronization in assembly systems with long and highly variable component supply lead times can rapidly deteriorate system performance. We develop a full synchronization strategy through time buffering of component orders, which not only guarantees meeting planned production dates but also drastically reduces inventory holding costs. A case study has been carried out to prove the practical relevance, assess potential risks, and evaluate phased implementation policies. The fifth chapter explores the use of condition information from a large number of distributed working units in the field to improve the management of the inventory of spare parts required to maintain those units. Synchronization is again paramount here since spare part inventory needs to adapt to the condition of the engine fleet. All needed parts must be available to complete the overhaul of a unit. We develop a complex simulation environment to assess the performance of different inventory policies and the value of health monitoring. The sixth chapter concludes this dissertation and outlines future research plans as well as opportunities

Memory-Aware Scheduling for Fixed Priority Hard Real-Time Computing Systems

As a major component of a computing system, memory has been a key performance and power consumption bottleneck in computer system design. While processor speeds have been kept rising dramatically, the overall computing performance improvement of the entire system is limited by how fast the memory can feed instructions/data to processing units (i.e. so-called memory wall problem). The increasing transistor density and surging access demands from a rapidly growing number of processing cores also significantly elevated the power consumption of the memory system. In addition, the interference of memory access from different applications and processing cores significantly degrade the computation predictability, which is essential to ensure timing specifications in real-time system design. The recent IC technologies (such as 3D-IC technology) and emerging data-intensive real-time applications (such as Virtual Reality/Augmented Reality, Artificial Intelligence, Internet of Things) further amplify these challenges. We believe that it is not simply desirable but necessary to adopt a joint CPU/Memory resource management framework to deal with these grave challenges. In this dissertation, we focus on studying how to schedule fixed-priority hard real-time tasks with memory impacts taken into considerations. We target on the fixed-priority real-time scheduling scheme since this is one of the most commonly used strategies for practical real-time applications. Specifically, we first develop an approach that takes into consideration not only the execution time variations with cache allocations but also the task period relationship, showing a significant improvement in the feasibility of the system. We further study the problem of how to guarantee timing constraints for hard real-time systems under CPU and memory thermal constraints. We first study the problem under an architecture model with a single core and its main memory individually packaged. We develop a thermal model that can capture the thermal interaction between the processor and memory, and incorporate the periodic resource sever model into our scheduling framework to guarantee both the timing and thermal constraints. We further extend our research to the multi-core architectures with processing cores and memory devices integrated into a single 3D platform. To our best knowledge, this is the first research that can guarantee hard deadline constraints for real-time tasks under temperature constraints for both processing cores and memory devices. Extensive simulation results demonstrate that our proposed scheduling can improve significantly the feasibility of hard real-time systems under thermal constraints

Technological innovations and public research & development policies : a case study of the photovoltaic industry

Thesis (M.C.P.)--Massachusetts Institute of Technology, Dept. of Urban Studies and Planning, 1998.Includes bibliographical references (p. 85-89).by C. Bradley Nilson.M.C.P

Efficient and elastic management of computing infrastructures

Tesis por compendio[EN] Modern data centers integrate a lot of computer and electronic devices. However, some reports state that the mean usage of a typical data center is around 50% of its peak capacity, and the mean usage of each server is between 10% and 50%. A lot of energy is destined to power on computer hardware that most of the time remains idle. Therefore, it would be possible to save energy simply by powering off those parts from the data center that are not actually used, and powering them on again as they are needed. Most data centers have computing clusters that are used for intensive computing, recently evolving towards an on-premises Cloud service model. Despite the use of low consuming components, higher energy savings can be achieved by dynamically adapting the system to the actual workload. The main approach in this case is the usage of energy saving criteria for scheduling the jobs or the virtual machines into the working nodes. The aim is to power off idle servers automatically. But it is necessary to schedule the power management of the servers in order to minimize the impact on the end users and their applications. The objective of this thesis is the elastic and efficient management of cluster infrastructures, with the aim of reducing the costs associated to idle components. This objective is addressed by automating the power management of the working nodes in a computing cluster, and also proactive stimulating the load distribution to achieve idle resources that could be powered off by means of memory overcommitment and live migration of virtual machines. Moreover, this automation is of interest for virtual clusters, as they also suffer from the same problems. While in physical clusters idle working nodes waste energy, in the case of virtual clusters that are built from virtual machines, the idle working nodes can waste money in commercial Clouds or computational resources in an on-premises Cloud.[ES] En los Centros de Procesos de Datos (CPD) existe una gran concentración de dispositivos informáticos y de equipamiento electrónico. Sin embargo, algunos estudios han mostrado que la utilización media de los CPD está en torno al 50%, y que la utilización media de los servidores se encuentra entre el 10% y el 50%. Estos datos evidencian que existe una gran cantidad de energía destinada a alimentar equipamiento ocioso, y que podríamos conseguir un ahorro energético simplemente apagando los componentes que no se estén utilizando. En muchos CPD suele haber clusters de computadores que se utilizan para computación de altas prestaciones y para la creación de Clouds privados. Si bien se ha tratado de ahorrar energía utilizando componentes de bajo consumo, también es posible conseguirlo adaptando los sistemas a la carga de trabajo en cada momento. En los últimos años han surgido trabajos que investigan la aplicación de criterios energéticos a la hora de seleccionar en qué servidor, de entre los que forman un cluster, se debe ejecutar un trabajo o alojar una máquina virtual. En muchos casos se trata de conseguir equipos ociosos que puedan ser apagados, pero habitualmente se asume que dicho apagado se hace de forma automática, y que los equipos se encienden de nuevo cuando son necesarios. Sin embargo, es necesario hacer una planificación de encendido y apagado de máquinas para minimizar el impacto en el usuario final. En esta tesis nos planteamos la gestión elástica y eficiente de infrastructuras de cálculo tipo cluster, con el objetivo de reducir los costes asociados a los componentes ociosos. Para abordar este problema nos planteamos la automatización del encendido y apagado de máquinas en los clusters, así como la aplicación de técnicas de migración en vivo y de sobreaprovisionamiento de memoria para estimular la obtención de equipos ociosos que puedan ser apagados. Además, esta automatización es de interés para los clusters virtuales, puesto que también sufren el problema de los componentes ociosos, sólo que en este caso están compuestos por, en lugar de equipos físicos que gastan energía, por máquinas virtuales que gastan dinero en un proveedor Cloud comercial o recursos en un Cloud privado.[CA] En els Centres de Processament de Dades (CPD) hi ha una gran concentració de dispositius informàtics i d'equipament electrònic. No obstant això, alguns estudis han mostrat que la utilització mitjana dels CPD està entorn del 50%, i que la utilització mitjana dels servidors es troba entre el 10% i el 50%. Estes dades evidencien que hi ha una gran quantitat d'energia destinada a alimentar equipament ociós, i que podríem aconseguir un estalvi energètic simplement apagant els components que no s'estiguen utilitzant. En molts CPD sol haver-hi clusters de computadors que s'utilitzen per a computació d'altes prestacions i per a la creació de Clouds privats. Si bé s'ha tractat d'estalviar energia utilitzant components de baix consum, també és possible aconseguir-ho adaptant els sistemes a la càrrega de treball en cada moment. En els últims anys han sorgit treballs que investiguen l'aplicació de criteris energètics a l'hora de seleccionar en quin servidor, d'entre els que formen un cluster, s'ha d'executar un treball o allotjar una màquina virtual. En molts casos es tracta d'aconseguir equips ociosos que puguen ser apagats, però habitualment s'assumix que l'apagat es fa de forma automàtica, i que els equips s'encenen novament quan són necessaris. No obstant això, és necessari fer una planificació d'encesa i apagat de màquines per a minimitzar l'impacte en l'usuari final. En esta tesi ens plantegem la gestió elàstica i eficient d'infrastructuras de càlcul tipus cluster, amb l'objectiu de reduir els costos associats als components ociosos. Per a abordar este problema ens plantegem l'automatització de l'encesa i apagat de màquines en els clusters, així com l'aplicació de tècniques de migració en viu i de sobreaprovisionament de memòria per a estimular l'obtenció d'equips ociosos que puguen ser apagats. A més, esta automatització és d'interés per als clusters virtuals, ja que també patixen el problema dels components ociosos, encara que en este cas estan compostos per, en compte d'equips físics que gasten energia, per màquines virtuals que gasten diners en un proveïdor Cloud comercial o recursos en un Cloud privat.Alfonso Laguna, CD. (2015). Efficient and elastic management of computing infrastructures [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/57187Compendi

Additive Manufacturing in After-Sales Service Supply Chains

Additive Manufacturing (AM, also known as 3D printing) is developing into a powerful complement to more conventional manufacturing (CM) methods. In comparison to CM methods such as milling, drilling, casting and forging, AM technologies build complete parts by adding materials layer upon layer without using any dedicated tooling. The resulting ability to produce complex structures without lengthy and expensive setup procedures could turn out particularly valuable for the low-volume spare parts business. Short AM lead times are likely to significantly improve the balance between spare parts inventory investment and system downtime. Generic AM processes could relax the dependence on suppliers and therefore decrease risks and costs associated with supply disruptions. Ultimately, AM could even enable the implementation of a decentralized production concept that holds the promise of increased supply chain responsiveness at low costs. However, it is necessary to deconstruct these concepts and to separate the hype from reality to leverage the potentials of AM technology in after-sales service supply chains. In this dissertation, we aim to contribute to this undertaking by offering a scientific perspective on how and to what extent after-sales service supply chains can benefit from AM technology. To that end, we develop and apply techniques from the field of Operations Research to learn from the various case studies that were conducted at different organizations throughout this research