Optimal mapping of joint faults into healthy joint velocity space for fault-tolerant redundant manipulators

redundant manipulator

Analysis of the post-fault behavior of robotic manipulators, An

Includes bibliographical references.Operations in hazardous or remote environments are invariably performed by robots. The hostile nature of the environments, however, increase the likelihood of failures for robots used in such applications. The difficulty and delay in the detection and consequent correction of these faults makes the post-fault performance of the robots particularly important. This work investigates the behavior of robots experiencing undetected locked-joint failures in a general class of tasks characterized by point-to-point motion. The robot is considered to have "converged" to a task position and orientation if all its joints come to rest when the end-effector is at that position. It is seen that the post-fault behavior may be classified into three categories: 1) The robot converges to the task position; 2) the robot converges to a position other than the task position; or 3) the robot does not converge, but keeps moving forever. The specific conditions for convergence are identified, and the different behaviors illustrated with examples of simple planar manipulators.This work was supported by Sandia National Laboratories under contract number AL-3011

A finger mechanism for adaptive end effectors

This paper presents design and analysis of a rigid link finger, which may be suitable for a number of adaptive end effectors. The design has evolved from an industrial need for a tele-operated system to be used in nuclear environments. The end effector is designed to assist repair work in nuclear reactors during retrieval operation, particularly for the purpose of grasping objects of various shape, size and mass. The work is based on the University of Southampton's Whole Arm Manipulator, which has a special design consideration for safety and flexibility. The paper discusses kinematic issues associated with the finger design, and to the end of the paper specifies the limits of finger operating parameters for implementing control law

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

On the effort of task completion for partially-failed manipulators

Adding to a previous work of the authors for task completion for partially failed manipulator, other aspects of the effort are discussed. The paper aims to investigate on the strategies of maximum effort for maintaining the availability of partially failed manipulators. The failures are assumed as the joint lock failures of the manipulators. The main objective is to facilitate the existing manipulators to continue their tasks even if a non catastrophic fault occurs into their joints. The tasks includes motion tasks and force tasks. For each group of tasks a constrained optimality problem is introduced. Then in a case study a required force profile on a desired trajectory using a 3DOF planar manipulator is indicated. Through this study the joint angles and joint torques for a healthy manipulator and a faulty manipulator are shown. It is illustrated that a failure in the second joint is tolerated on the trajectory of end-effector

Multi-robot cooperation

Abstract. This bachelor’s thesis familiarizes with multi-robot cooperation. The main interest is in two robot manipulators. This thesis is a literature review. The operation of the robot and the phenomena that act on them while in operation are investigated from kinematics and command architecture point of view. This thesis is based on manuals from two KUKA robots from University of Oulu, so in the future the use and understanding of their cooperation would be easier. The results gave good understanding of robot software calculations for trajectories and geometrics and what other has to consider when controlling a multi-robot system. This is a good base for deeper theoretical research for robot system software and practical testing.Usean robotin yhteiskäyttö. Tiivistelmä. Tässä opinnäytetyössä perehdytään usean robotin yhteiskäyttöön, jossa mielenkiinnon kohteena on kahden robottikäden yhteistoiminta. Työ on kirjallisuuskatsaus. Robottien toimintaa ja niihin vaikuttavia asioita tarkastellaan niin kinematiikan, kuin ohjelmisto- ja käskyarkkitehtuurin kautta. Työn pohjana käytettiin yliopistolla olevien KUKA robottikäsien oppaita, jotta jatkossa niiden yhteiskäyttö olisi helpommin ymmärrettävissä. Työn tulokset avasivat sitä, miten robottien ohjelmisto ohjaa ja laskee tarvittavat liikeradat ja geometriat ja mitä kaikkea usean robotin ohjauksessa pitää ottaa huomioon. Tämä on hyvä pohja syvemmälle teoreettiselle robottiohjelmistolle tai käytännön testaamiselle

Robot graphic simulation testbed

The objective of this research was twofold. First, the basic capabilities of ROBOSIM (graphical simulation system) were improved and extended by taking advantage of advanced graphic workstation technology and artificial intelligence programming techniques. Second, the scope of the graphic simulation testbed was extended to include general problems of Space Station automation. Hardware support for 3-D graphics and high processing performance make high resolution solid modeling, collision detection, and simulation of structural dynamics computationally feasible. The Space Station is a complex system with many interacting subsystems. Design and testing of automation concepts demand modeling of the affected processes, their interactions, and that of the proposed control systems. The automation testbed was designed to facilitate studies in Space Station automation concepts

Grasping and Control Issues in Adaptive End Effectors

Research into robotic grasping and manipulation has led to the development of a large number of tendon based end effectors. Many are, however, developed as a research tool, which are limited in application to the laboratory environment. The main reason being that the designs requiring a large number of actuators to be controlled. Due to the space and safety requirements, very few have been developed and commissioned for industrial applications. This paper presents design of a rigid link finger operated by a minimum number of actuators, which may be suitable for a number of adaptive end effectors. The adaptive nature built into the end effector (due to limited number of actuators) presents considerable problems in grasping and control. The paper discusses the issues associated with such designs. The research can be applicable to any adaptive end effectors that are controlled by limited number of actuators and evaluates their suitability in industrial environments

Emulation of modular manufacturing machines using CAD modelling

Designing, testing and debugging a machine control system which controls mechatronic hardware elements can be a complex, time consuming and costly procedure. It is often extremely difficult for the system builder to envisage in advance the effects of small changes to the control system logic, with potentially dangerous results if the hardware consists of heavy machinery. It is also rare that a system builder will arrive at a working prototype on the first attempt and discovering the reasons for incorrect operation without a suitable means of comprehending the problems can be an arduous task. This paper describes an approach which supports the designing, testing and debugging of modular manufacturing machines using 3D graphical models of the machine hardware. The paper emphasises the underlying methodology of the approach, which involves collecting timing data from the executing control system under development, then emulating the operation of the machine by using this data to drive a graphical model of the hardware. The term “emulation” is used to mean modelling using data captured from the real machine as opposed to “simulation” which synthesises data. The work builds on previous research at the MSI Research Institute concerned with the control of modular machines. Two new extensions to this work are described here, which form the basis of the emulation capability. The first is the addition of the ability to execute the control system without the mechatronic hardware elements present whilst still retaining the operational behaviour of the application. The second is the mechanism for collecting the run-time data which defines these operational characteristics, to drive the machine emulation. The features of the custom 3D modeller are presented and its use for machine emulation is described. An example of a real control system under development is given to illustrate the complete process. The research objectives of the work described here are concerned with the fundamental problems designers encounter when trying to prototype the control systems of modular machines. The research has shown that the ability to execute the control system with or without the mechatronic hardware elements present can be a considerable advantage if supported by a CAD-based emulation system