Advances in Condition Monitoring, Optimization and Control for Complex Industrial Processes

The book documents 25 papers collected from the Special Issue “Advances in Condition Monitoring, Optimization and Control for Complex Industrial Processes”, highlighting recent research trends in complex industrial processes. The book aims to stimulate the research field and be of benefit to readers from both academic institutes and industrial sectors

Modeling and Control of the Paper Machine Drying Section

The topic of this thesis is modeling and control of the last part of the paper machine - the drying section. Paper is dried by letting it pass through a series of steam heated cylinders and the evaporation is thus powered by the latent heat of vaporization of the steam. The moisture in the paper is controlled by adjusting the set point of the steam pressure controllers. There exist several commercial incentives to focus on the performance of the moisture control. The time to perform a grade change is often limited by the moisture and shorter grade change time is directly correlated to economic profit. Studies have shown that the drying section uses 2/3 of the total energy requirement in paper making. Reduced variations in moisture gives opportunity for target shifts (changed set point) which reduces the amount of raw material and steam requirement. It also creates opportunity for increased production rate. The thesis is divided in two parts. The first part deals with the control of the steam pressure inside the cylinders. Both a black-box model and a physical model are given for the steam pressure process. A tuning rule for both PI and PID control is derived and various other controller structures are investigated. Many of the results are verified by experiments on paper machines at different paper mills. The second part of the thesis treats the moisture controller. The physical model from the first part is expanded with a model for the paper. This gives a complete simulation model for the drying section that is implemented in the object-oriented modeling language Modelica. Two new approaches to control the moisture by feedback are evaluated. The first utilizes the air around the paper in combination with the drying cylinders to improve the controller performance. The second uses only the last part of the drying section to control the moisture, while the first part is put at an appropriate level. Finally, feedforward of a surface temperature signal is examined

System modelling and control

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Smart Flow Control Processes in Micro Scale

In recent years, microfluidic devices with a large surface-to-volume ratio have witnessed rapid development, allowing them to be successfully utilized in many engineering applications. A smart control process has been proposed for many years, while many new innovations and enabling technologies have been developed for smart flow control, especially concerning “smart flow control” at the microscale. This Special Issue aims to highlight the current research trends related to this topic, presenting a collection of 33 papers from leading scholars in this field. Among these include studies and demonstrations of flow characteristics in pumps or valves as well as dynamic performance in roiling mill systems or jet systems to the optimal design of special components in smart control systems

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored