Field weakening and sensorless control solutions for synchronous machines applied to electric vehicles.

184 p.La polución es uno de los mayores problemas en los países industrializados. Por ello, la electrificación del transporte por carretera está en pleno auge, favoreciendo la investigación y el desarrollo industrial. El desarrollo de sistemas de propulsión eficientes, fiables, compactos y económicos juega un papel fundamental para la introducción del vehículo eléctrico en el mercado.Las máquinas síncronas de imanes permanentes son, a día de hoy la tecnología más empleada en vehículos eléctricos e híbridos por sus características. Sin embargo, al depender del uso de tierras raras, se están investigando alternativas a este tipo de máquina, tales como las máquinas de reluctancia síncrona asistidas por imanes. Para este tipo de máquinas síncronas es necesario desarrollar estrategias de control eficientes y robustas. Las desviaciones de parámetros son comunes en estas máquinas debido a la saturación magnética y a otra serie de factores, tales como tolerancias de fabricación, dependencias en función de la temperatura de operación o envejecimiento. Las técnicas de control convencionales, especialmente las estrategias de debilitamiento de campo dependen, en general, del conocimiento previo de dichos parámetros. Si no son lo suficientemente robustos, pueden producir problemas de control en las regiones de debilitamiento de campo y debilitamiento de campo profundo. En este sentido, esta tesis presenta dos nuevas estrategias de control de debilitamiento de campo híbridas basadas en LUTs y reguladores VCT.Por otro lado, otro requisito indispensable para la industria de la automoción es la detección de faltas y la tolerancia a fallos. En este sentido, se presenta una nueva estrategia de control sensorless basada en una estructura PLL/HFI híbrida que permite al vehículo continuar operando de forma pseudo-óptima ante roturas en el sensor de posición y velocidad de la máquina eléctrica. En esta tesis, ambas propuestas se validan experimentalmente en un sistema de propulsión real para vehículo eléctrico que cuenta con una máquina de reluctancia síncrona asistidas por imanes de 51 kW

Critical Aspects of Electric Motor Drive Controllers and Mitigation of Torque Ripple - Review

Electric vehicles (EVs) are playing a vital role in sustainable transportation. It is estimated that by 2030, Battery EVs will become mainstream for passenger car transportation. Even though EVs are gaining interest in sustainable transportation, the future of EV power transmission is facing vital concerns and open research challenges. Considering the case of torque ripple mitigation and improved reliability control techniques in motors, many motor drive control algorithms fail to provide efficient control. To efficiently address this issue, control techniques such as Field Orientation Control (FOC), Direct Torque Control (DTC), Model Predictive Control (MPC), Sliding Mode Control (SMC), and Intelligent Control (IC) techniques are used in the motor drive control algorithms. This literature survey exclusively compares the various advanced control techniques for conventionally used EV motors such as Permanent Magnet Synchronous Motor (PMSM), Brushless Direct Current Motor (BLDC), Switched Reluctance Motor (SRM), and Induction Motors (IM). Furthermore, this paper discusses the EV-motors history, types of EVmotors, EV-motor drives powertrain mathematical modelling, and design procedure of EV-motors. The hardware results have also been compared with different control techniques for BLDC and SRM hub motors. Future direction towards the design of EV by critical selection of motors and their control techniques to minimize the torque ripple and other research opportunities to enhance the performance of EVs are also presented.publishedVersio

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Modelling and practical set-up to investigate the performance of permanent magnet synchronous motor through rotor position estimation at zero and low speeds

This thesis provides a study for the rotor position estimation in SM-PMSMs, particularly at zero and low speeds. The method for zero rotor speed is based on injection of three high frequency voltage pulses in the motor stator windings. Then, the voltage responses at the motor terminals are exploited to extract the rotor position. Two approaches, modelling and practical implementations, are presented. The obtained results have showed a verification of a high-resolution position estimation (a position estimation of 1 degree angle), a simplicity and cost effective implementation and a no need for current sensors is required to achieve the estimation process. It should be noticed that the implementation of rotor position estimation at zero speed is only attended when the rotor is at standstill or very low speed. Therefore, the motor driver is not expected to be active at this condition. Thereby, the zero speed estimation does not provide a robust torque control. In future, this should be taking into consideration to overcome this drawback and to make the estimator more reliable. At low speed running, the primary goal is to start spinning the under test motors, and then the rotor position estimation is achieved. The motor spinning is based on adopting a virtual injected signal to generate the voltage components, Vα and Vβ, of the space vector pulse width modulation technique. Then, generating the eight space vectors is conducted through storing the standard patterns of the six space vector sectors in a memory structure together with the timing sequences of each sector. The presented strategy of motor running includes a proposed motor speed control scheme, which is based on controlling the frequency of the power signal, at the inverter output, through controlling the timing period of execution the power delivery program. The thesis presents a proposed method to achieve the estimation goal depends on tracking the magnetic saliency on one motor line voltage. Thereby, the rotor position estimation The introduced proposed method, for rotor position estimation at zero speed, verifies the following contributions: - Presents a simple and cost effective zero speed rotor position estimator for the motor under test. - The aimed resolution in this thesis is an angle 1 degree. IV - Adopting solely the measuring of motor terminal voltages. Eliminating the detection of the rotor magnet polarity as a necessary technique for completing the position estimation. At low speed running, the following contributions are verified: - Rather than a real frequency signal, a virtual injected signal is adopted to generate the voltage components, Vα and Vβ of the space vector pulse width modulation technique. - The proposed method for generating the eight space vectors is based on storing the standard patterns of the six sectors in a memory structure together with the timing sequence. - The strategy of motor speed control is based on controlling the period of execution the power delivery program. - The strategy of low speed rotor position employs one motor line voltage from which the low speed estimation is achieved

In-wheel motor vibration control for distributed-driven electric vehicles:A review

Efficient, safe, and comfortable electric vehicles (EVs) are essential for the creation of a sustainable transport system. Distributed-driven EVs, which often use in-wheel motors (IWMs), have many benefits with respect to size (compactness), controllability, and efficiency. However, the vibration of IWMs is a particularly important factor for both passengers and drivers, and it is therefore crucial for a successful commercialization of distributed-driven EVs. This paper provides a comprehensive literature review and state-of-the-art vibration-source-analysis and -mitigation methods in IWMs. First, selection criteria are given for IWMs, and a multidimensional comparison for several motor types is provided. The IWM vibration sources are then divided into internally-, and externally-induced vibration sources and discussed in detail. Next, vibration reduction methods, which include motor-structure optimization, motor controller, and additional control-components, are reviewed. Emerging research trends and an outlook for future improvement aims are summarized at the end of the paper. This paper can provide useful information for researchers, who are interested in the application and vibration mitigation of IWMs or similar topics

Intelligent traction motor control techniques for hybrid and electric vehicles

This thesis presents the research undertaken by the author within the field of intelligent traction motor control for Hybrid Electric Vehicle (HEV) and Electric Vehicle (EV) applications. A robust Fuzzy Logic (FL) based traction motor field-orientated control scheme is developed which can control multiple motor topologies and HEV/EV powertrain architectures without the need for re-tuning. This control scheme can aid in the development of an HEV/EV and for continuous control of the traction motor/s in the final production vehicle. An overcurrent-tolerant traction motor sizing strategy is developed to gauge if a prospective motor’s torque and thermal characteristics can fulfil a vehicle’s target dynamic and electrical objectives during the early development stages of an HEV/EV. An industrial case study is presented. An on-line reduced switching multilevel inverter control scheme is investigated which increases the inverter’s efficiency while maintaining acceptable levels of output waveform harmonic distortion. A FL based vehicle stability control system is developed that improves the controllability and stability of an HEV/EV during an emergency braking manoeuvre. This system requires minimal vehicle parameters to be used within the control system, is insensitive to variable vehicle parameters and can be tuned to meet a vehicle’s target dynamic objectives

Design and Development of Novel Electric Drives for Synchronous Reluctance and PM Synchronous Machines

Permanent magnet synchronous machines (PMSMs) with rare-earth magnets are widely used by the hybrid electric and electric vehicle industry due to their high torque density and efficiency. However the increasing fluctuating prices of the rare earth magnets have triggered the search for other alternative electrical machines such as the induction machine (IM), synchronous reluctance machine (SynRM) and a variable flux machine (VFM). The SynRM and the variable flux machine have been identified as potential PMSMs replacement. This is because the control strategy for the SynRM is closer to the PMSM and that the VFM is a PMSM. Therefore the same hardware used for the PMSM drive can be used for the SynRM and the VFM. There has also been an increasing demand for higher dc bus voltage on the electric drive train for better performance. A three level inverter has been identified as the best candidate to meet this demand. Hence the thesis presents a three level inverter neutral point clamped SynRM drive for traction applications. A new space vector modulation scheme is also proposed for the three level inverter SynRM drive. A comparison between a three and two level inverter SynRM drives was also conducted. Due to high cost associated with EV/HEVs, a low cost high resolution position sensor is proposed for the SynRM and the variable flux machine drives. The low cost position sensor is also compared to the position sensor used in electric power steering (EPS) machine. The EPS machines are predominantly used in vehicles and the low cost position sensor is proposed as a best alternative for the position sensor used in the EPS machine due to their simpler algorithm for position information, higher resolution and cost reduction benefits. The effect of the three level inverter supply on the core losses of the SynRM was also conducted. The SynRM experienced lower core losses when supplied from a three level inverter. The reduction in the core losses is more significant in the stator tooth which is harder to cool as compared to the stator yoke. Hence the additional benefit of a three level inverter SynRM drive is that the burden of the cooling system will be reduced and hence a reduction in the cost associated with machine cooling. The thesis also presents a novel control strategy for a variable flux machine (VFM) which uses low cost aluminum-nickel-cobalt (AlNiCo) permanent magnets (PMs). The strategy implements field weakening for speed extension and takes into account the demagnetization characteristics of the AlNiCo magnets. The magnet flux is reduced from the armature current pulses thus eliminating the additional copper losses associated with the flux weakening current in conventional rare earth PMSMs. The performance of the core losses on the VFM are also evaluated and quantified