Environment for the Design and Automation of New CDPR Architectures

This paper presents a design and automation environment to study the control trajectory for new CDPR architectures, for instance CDPRs with an unusual number of cables or different motor location in the robot frame. In order to test the environment capabilities, an architecture of a planar under-constrained CDPR was designed, simulated, and implemented using standard industrial hardware. Both the simulated model and industrial prototype were running the same trajectories to determine the time delay and the error position between them. The tests have demonstrated that the simulated model of the CDPR reproduces the trajectories of the equivalent industrial prototype with a maximum deviation of 0.35% under loading and different speed conditions, despite the time delays produced by the data transmission and the non-deterministic communication protocols used to connect the industrial automation controller with the simulated model. The results have shown that the environment is suitable for trajectory control and workspace analysis of new CDPR architectures under different dynamic conditions.Comment: 8 pages, 7 figures, preprint, FAIM 2023 conferenc

Influence of payload and platform dimensions on the static workspace of a 4-cable driven parallel robot

International audienceThis paper presents the influence of payload and platform dimensions on the static equilibrium workspace of an under-constrained cable-driven robot with four cables taking into account the forces and the moments due to the forces acting on the moving platform. The problem is formulated as a non-linear optimization problem with maintaining static equilibrium as the objective function. The simulations are done in MATLAB. The maximum force on the cables, the payload acting on the platform and the dimensions of the moving platform are varied and their corresponding effects on the static equilibrium is studied. The obtained results are analyzed to finalize the design of the collaborative cable-driven robot to be installed in existing production lines for the agile handling of parts in a manufacturing industry

Analysis and Optimization of a New Differentially Driven Cable Parallel Robot

In this paper, a new three degrees of freedom (DOF) differentially actuated cable parallel robot is proposed. This mechanism is driven by a prismatic actuator and three cable differentials. Through this design, the idea of using differentials in the structure of a spatial cable robot is investigated. Considering their particular properties, the kinematic analysis of the robot is presented. Then, two indices are defined to evaluate the workspaces of the robot. Using these indices, the robot is subsequently optimized. Finally, the performance of the optimized differentially driven robot is compared with fully actuated mechanisms. The results show that through a proper design methodology, the robot can have a larger workspace and better performance using differentials than the fully driven cable robots using the same number of actuators

Automatic Self-Calibration of Suspended Under-Actuated Cable-Driven Parallel Robot using Incremental Measurements

International audienceThis paper focuses on the problem of the initial-pose estimation by means of proprioceptive sensors (self-calibration) of suspended under-actuated Cable-Driven Parallel Robots (CDPRs). For this class of manipulators, the initial-pose estimation cannot be carried out by means of forward kinematics only, but mechanical equilibrium conditions must be considered as well. In addition , forward kinematics solution is based on cable-length measurements, but if the robot is equipped with incremental sensors cables' initial values are unknown. In this paper, the self-calibration problem is formulated as a non-linear least square optimization problem (NLLS), based on the direct geometrico-static problem, where only incremental measurements on cable lengths and on swivel pulley angles are required. In addition, a data acquisition algorithm and an initial value selection procedure for the NLLS are proposed, aiming at automatizing the self-calibration procedure. Simulations and experimental results on a 3-cable 6-degree-of-freedom robot are provided so as to prove the effectiveness of the proposed methodology

Direct kinematics of CDPR with extra cable orientation sensors: the 2 and 3 cables case with perfect measurement and sagging cables

International audienceDirect kinematics (DK) of cable-driven parallel robots (CDPR) based only on cable lengths measurements is a complex issue even with ideal cables and consequently even harder for more realistic cable models such as sagging cable. A natural way to simplify the DK solving is to add sensors. We consider here sensors that give a partial or complete measurement of the cable direction at the anchor points and/or measure the orientation of the platform of CDPR with 2 or 3 cables and we assume that the measurements are exact. We provide a solving procedure and maximal number of DK solutions for an extensive combination of sensors for CDPR with sagging cables. We show that at least two measurements are necessary for the planar 2 cables case while six are necessary for the spatial 3 cables case. For spatial CDPR with n cables we prove that at least 2n additional sensors will be required to get a closed-form solution of the DK

Natural oscillations of underactuated cable-driven parallel robots

Underactuated Cable-Driven Parallel Robots (CDPR) employ a number of cables smaller than the degrees of freedom (DoFs) of the end-effector (EE) that they control. As a consequence, the EE is underconstrained and preserves some freedoms even when all actuators are locked, which may lead to undesirable oscillations. This paper proposes a methodology for the computation of the EE natural oscillation frequencies, whose knowledge has proven to be convenient for control purposes. This procedure, based on the linearization of the system internal dynamics about equilibrium con_gurations, can be applied to a generic robot suspended by any number of cables comprised between 2 and 5. The kinematics, dynamics, stability and stiffness of the robot free motion are investigated in detail. The validity of the proposed method is demonstrated by experiments on 6-DoF prototypes actuated by 2, 3, and 4 cables. Additionally, in order to highlight the interest in a robotic context, this modelling strategy is applied to the trajectory planning of a 6-DoF 4-cable CDPR by means of a frequency-based method (multi-mode input shaping), and the latter is experimentally compared with traditional non-frequency-based motion planners

Direct kinematics of CDPR with extra cable orientation sensors: the 2 and 3 cables case with perfect measurement and ideal or elastic cables

International audienceDirect kinematics (DK) of cable-driven parallel robots (CDPR) based only on cable lengths measurements is a complex issue even with ideal cables and consequently even harder for more realistic cable models. A natural way to simplify the DK solving is to add sensors. We consider here sensors that give a partial or complete measurement of the cable direction at the anchor points and spatial CDPR with 2/3 cables and we assume that these measurements are exact. We provide a solving procedure and maximal number of DK solutions for an extensive combination of sensors while considering two different cables models: ideal and linearly elastic without deformation

Rest-to-Rest Trajectory Planning for Underactuated Cable-Driven Parallel Robots

This article studies the trajectory planning for underactuated cable-driven parallel robots (CDPRs) in the case of rest-to-rest motions, when both the motion time and the path geometry are prescribed. For underactuated manipulators, it is possible to prescribe a control law only for a subset of the generalized coordinates of the system. However, if an arbitrary trajectory is prescribed for a suitable subset of these coordinates, the constraint deficiency on the end-effector leads to the impossibility of bringing the system at rest in a prescribed time. In addition, the behavior of the system may not be stable, that is, unbounded oscillatory motions of the end-effector may arise. In this article, we propose a novel trajectory-planning technique that allows the end effector to track a constrained geometric path in a specified time, and allows it to transition between stable static poses. The design of such a motion is based on the solution of a boundary value problem, aimed at a finding solution to the differential equations of motion with constraints on position and velocity at start and end times. To prove the effectiveness of such a method, the trajectory planning of a six-degrees-of-freedom spatial CDPR suspended by three cables is investigated. Trajectories of a reference point on the moving platform are designed so as to ensure that the assigned path is tracked accurately, and the system is brought to a static condition in a prescribed time. Experimental validation is presented and discussed

On the robustness of cable configurations of suspended cable-driven parallel robots

International audienceCable-driven parallel robot (CDPR) are parallel robots that use coilable cables as legs. We are interested here in suspended CDPR for which there is no cable that exert a downward force on the platform. If we assume that the cables are mass-less and not elastic it has been shown that at a given pose whatever is the number m > 6 of cables there will always be at most 6 cables under tension simultaneously. A cable configuration (CC) at a given pose is the set of cables number that are under tension and usually there are several possible CC for the same pose. These CC are not equivalent in terms of cable tensions, sensitivity to measurement errors and therefore it make sense from a control viewpoint to enforce the " best " CC to obtain the optimal robot configuration, which can be done by controlling the length of the cables that are not members of the CC so that we are sure that they are slack. Hence we are interested in ranking the different CC in term of ro-bustness. We propose several ranking indices for a CC and algorithms to calculate these indices at a pose, on a tra-jectory or when the robot moves on a surface and we show examples for a CDPR with 8 cables