An intelligent manufacturing system for heat treatment scheduling

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.This research is focused on the integration problem of process planning and scheduling in steel heat treatment operations environment using artificial intelligent techniques that are capable of dealing with such problems. This work addresses the issues involved in developing a suitable methodology for scheduling heat treatment operations of steel. Several intelligent algorithms have been developed for these propose namely, Genetic Algorithm (GA), Sexual Genetic Algorithm (SGA), Genetic Algorithm with Chromosome differentiation (GACD), Age Genetic Algorithm (AGA), and Mimetic Genetic Algorithm (MGA). These algorithms have been employed to develop an efficient intelligent algorithm using Algorithm Portfolio methodology. After that all the algorithms have been tested on two types of scheduling benchmarks. To apply these algorithms on heat treatment scheduling, a furnace model is developed for optimisation proposes. Furthermore, a system that is capable of selecting the optimal heat treatment regime is developed so the required metal properties can be achieved with the least energy consumption and the shortest time using Neuro-Fuzzy (NF) and Particle Swarm Optimisation (PSO) methodologies. Based on this system, PSO is used to optimise the heat treatment process by selecting different heat treatment conditions. The selected conditions are evaluated so the best selection can be identified. This work addresses the issues involved in developing a suitable methodology for developing an NF system and PSO for mechanical properties of the steel. Using the optimisers, furnace model and heat treatment system model, the intelligent system model is developed and implemented successfully. The results of this system were exciting and the optimisers were working correctly

An integrated ACO approach for the joint production and preventive maintenance scheduling problem in the flowshop sequencing problem.

International audienceIn this paper, an integrated ACO approach to solve joint production and preventive maintenance scheduling problem in permutation flowshops is considered. A newly developed antcolony algorithm is proposed and analyzed for solving this problem, based on a common representation of production and maintenance data, to obtain a joint schedule that is, subsequently, improved by a new local search procedure. The goal is to optimize a common objective function which takes into account both maintenance and production criteria. We compare the results obtained with our algorithm to those of an integrated genetic algorithm developed in previous works. The results and experiments carried out indicate that the proposed ant-colony algorithm provide very effective solutions for this problem

Bi-criterion optimisation for configuring an assembly supply chain using Pareto ant colony meta-heuristic

An assembly supply chain (SC) is composed of stages that provide the components, assemble both sub-assemblies and final products, and deliver products to the customer. The activities carried out in each stage could be performed by one or more options, thus the decision-maker must select the set of options that minimises the cost of goods sold (CoGS) and the lead time (LT), simultaneously. In this paper, an ant colony-based algorithm is proposed to generate a set of SC configurations using the concept of Pareto optimality. The pheromones are updated using an equation that is a function of the CoGS and LT. The algorithm is tested using a notebook SC problem, widely used in literature. The results show that the ratio between the size of the Pareto Front computed by the proposed algorithm and the size of the one computed by exhaustive enumeration is 90%. Other metrics regarding error ratio and generational distance are provided as well as the CPU time to measure the performance of the proposed algorithm.This work was partially supported by the Spanish Ministerio de Ciencia e Innovación, under the project “Gestión de movilidad eficiente y sostenible, MOVES” with grant reference TIN2011-28336

Effective and efficient estimation of distribution algorithms for permutation and scheduling problems.

Estimation of Distribution Algorithm (EDA) is a branch of evolutionary computation that learn a probabilistic model of good solutions. Probabilistic models are used to represent relationships between solution variables which may give useful, human-understandable insights into real-world problems. Also, developing an effective PM has been shown to significantly reduce function evaluations needed to reach good solutions. This is also useful for real-world problems because their representations are often complex needing more computation to arrive at good solutions. In particular, many real-world problems are naturally represented as permutations and have expensive evaluation functions. EDAs can, however, be computationally expensive when models are too complex. There has therefore been much recent work on developing suitable EDAs for permutation representation. EDAs can now produce state-of-the-art performance on some permutation benchmark problems. However, models are still complex and computationally expensive making them hard to apply to real-world problems. This study investigates some limitations of EDAs in solving permutation and scheduling problems. The focus of this thesis is on addressing redundancies in the Random Key representation, preserving diversity in EDA, simplifying the complexity attributed to the use of multiple local improvement procedures and transferring knowledge from solving a benchmark project scheduling problem to a similar real-world problem. In this thesis, we achieve state-of-the-art performance on the Permutation Flowshop Scheduling Problem benchmarks as well as significantly reducing both the computational effort required to build the probabilistic model and the number of function evaluations. We also achieve competitive results on project scheduling benchmarks. Methods adapted for solving a real-world project scheduling problem presents significant improvements