Docking solutions for smart autonomous mobile units

Dissertação de mestrado integrado em Engenharia Eletrónica Industrial e ComputadoresDocking solutions are key in the development of smart autonomous vehicles for industrial applications. Throughout the course of every autonomous vehicle workflow inside a factory, there will be moments where parking or picking cargo is needed. As these maneuvers require a precise positioning, without a correct approach, the maneuvers become ineffective jeopardizing all the automation of the process and as result, the maneuver success. Collaborating with the team of the sub-project P24 ”Autonomous Milk-Runs” result of a partnership between University of Minho and Bosch Car Multimedia Portugal S.A., this dissertation aims to conceive and develop docking maneuvers solutions for one of the prototype smart autonomous units, the stacker vehicles. In Bosch’s Braga Plant (BrgP) factory stacker vehicles are required to deliver packagings material and move finished goods within different areas on the warehouse. Stackers will then need to pick the products placed on pallets at the production lines end as the established workflow requires. This area consists in a long and narrow corridor where the stacker vehicles will need to maneuver correctly in order to pick the targeted pallets signalized by logistics. To develop a docking solution, the study of mobile vehicles kinematics, the development of behavioral based dynamics and the implementation of a pallet detection algorithm was needed to match the factory workflow and requirements. The proposed solution allows the stacker vehicles to respect their workspace constraints, with docking capabilities under multiple circumstances.Soluções de acostagem são importantes no desenvolvimento de veículos autónomos para aplicações industriais. Durante o curso das tarefas de um veículo autónomo dentro de uma fábrica, irão existir momentos em que parqueamento e o levantamento de cargas é necessário. Como estas manobras requerem um posicionamento preciso, se a abordagem não for a mais correta, as mesmas tornam-se obsoletas, colocando em causa toda a automatização do processo e, como consequência, o seu sucesso. Colaborando com a equipa do sub-projeto P24 ”Autonomous Milk-Runs” resultante da parceria entre a Universidade do Minho e a Bosch Car Multimedia Portugal S.A., esta dissertação aponta à conceção e desenvolvimento de soluções para manobras de acoplamento para uma das unidades autónomas inteligentes em análise, os empilhadores. Na fábrica da Bosch Braga Plant (BrgP), é requerido aos veículos empilhadores a entrega de bens finalizados dentro de diferentes áreas no armazém. Os empilhadores deverão então levantar os produtos colocados em paletes no final da linhas de produção, tal como o fluxo de trabalho estabelecido para estes indica. Esta área consiste em um longo e apertado corredor, onde os veículos empilhadores irão necessitar de manobrar corretamente de modo a levantar as paletes alvo sinalizadas pela logística. Para a desenvolver uma solução de acoplamento, o estudo da cinemática de veículos móveis, o desenvolvimento de uma dinâmica baseada em comportamento e a implementação de um algoritmo de deteção de paletes foram necessários de modo a cumprir com os requisitos e fluxo de trabalho impostos pela empresa. A solução proposta permite aos veículos empilhadores respeitarem o seu espaço de trabalho, tendo capacidade de acoplamento para circunstâncias múltiplas

Investigating the impact of energy source level on the self-guided vehicle system performances, in the Industry 4.0 context

Automated industrial vehicles are taking an imposing place by transforming the industrial operations, and contributing to an efficient in-house transportation of goods. They are expected to bring a variety of benefits towards the Industry 4.0 transition. However, Self-Guided Vehicles (SGVs) are battery-powered, unmanned autonomous vehicles. While the operating durability depends on self-path design, planning energy-efficient paths become crucial. Thus, this paper has no concrete contribution but highlights the lack of energy consideration of SGV-system design in literature by presenting a review of energy-constrained global path planning. Then, an experimental investigation explores the long-term effect of battery level on navigation performance of a single vehicle. This experiment was conducted for several hours, a deviation between the global trajectory and the ground-true path executed by the SGV was observed as the battery depleted. The results show that the mean square error (MSE) increases significantly as the battery’s state-of-charge decreases below a certain value

Design and Test of a UAV Swarm Architecture over a Mesh Ad-Hoc Network

The purpose of this research was to develop a testable swarm architecture such that the swarm of UAVs collaborate as a team rather than acting as several independent vehicles. Commercial-off-the-shelf (COTS) components were used as they were low-cost, readily available, and previously proven to work with at least two networked UAVs. Initial testing was performed via software-in-the-loop (SITL) demonstrating swarming of three simulated multirotor aircraft, then transitioned to real hardware. The architecture was then tested in an outdoor nylon netting enclosure. Command and control (C2) was provided by software implementing an enhanced version of Reynolds’ flocking rules via an onboard companion computer, and UDP multicast messages over a W-Fi mesh ad-hoc network. Experimental results indicate a standard deviation between vehicles of two meters or less, at airspeeds up to two meters per second. This aligns with navigation instrumentation error, permitting safe operation of multiple vehicles within five meters of each other. Qualitative observations indicate this architecture is robust enough to handle more aircraft, pass additional sensor data, and incorporate different swarming algorithms and missions

A Unified Task Priority Control Framework Design for Autonomous Underwater Vehicles

In this thesis, we investigate the problem of bringing various behaviours of Autonomous Underwater Vehicles under a common control framework. Thereby, we propose a unified guidance and control framework for AUVs based on the task priority control approach. This incorporate various behaviors such as path following, terrain following, obstacle avoidance, as well as homing and docking to stationary and moving docking stations. The integration of homing and docking maneuvers into the task priority framework is thus a novel contribution of this thesis. This integration allows, for example, to execute homing maneuvers close to uneven seafloor or obstacles, ensuring the safety of the AUV by giving the highest priority to the safety tasks. Furthermore, the proposed approach tackles a wide range of scenarios without ad hoc solutions. Indeed, the proposed approach is well suited for both the emerging trend of resident AUVs, which stay underwater for a long period inside garage stations, exiting to perform inspection and maintenance missions and homing back to them, and for AUVs that are required to dock to moving stations such as surface vehicles, or towed docking stations. The proposed techniques are further studied in a simulation setting, taking into account the rich number of aforementioned scenarios

Design and validation of decision and control systems in automated driving

xxvi, 148 p.En la última década ha surgido una tendencia creciente hacia la automatización de los vehículos, generando un cambio significativo en la movilidad, que afectará profundamente el modo de vida de las personas, la logística de mercancías y otros sectores dependientes del transporte. En el desarrollo de la conducción automatizada en entornos estructurados, la seguridad y el confort, como parte de las nuevas funcionalidades de la conducción, aún no se describen de forma estandarizada. Dado que los métodos de prueba utilizan cada vez más las técnicas de simulación, los desarrollos existentes deben adaptarse a este proceso. Por ejemplo, dado que las tecnologías de seguimiento de trayectorias son habilitadores esenciales, se deben aplicar verificaciones exhaustivas en aplicaciones relacionadas como el control de movimiento del vehículo y la estimación de parámetros. Además, las tecnologías en el vehículo deben ser lo suficientemente robustas para cumplir con los requisitos de seguridad, mejorando la redundancia y respaldar una operación a prueba de fallos. Considerando las premisas mencionadas, esta Tesis Doctoral tiene como objetivo el diseño y la implementación de un marco para lograr Sistemas de Conducción Automatizados (ADS) considerando aspectos cruciales, como la ejecución en tiempo real, la robustez, el rango operativo y el ajuste sencillo de parámetros. Para desarrollar las aportaciones relacionadas con este trabajo, se lleva a cabo un estudio del estado del arte actual en tecnologías de alta automatización de conducción. Luego, se propone un método de dos pasos que aborda la validación de ambos modelos de vehículos de simulación y ADS. Se introducen nuevas formulaciones predictivas basadas en modelos para mejorar la seguridad y el confort en el proceso de seguimiento de trayectorias. Por último, se evalúan escenarios de mal funcionamiento para mejorar la seguridad en entornos urbanos, proponiendo una estrategia alternativa de estimación de posicionamiento para minimizar las condiciones de riesgo

Underwater Vehicles

For the latest twenty to thirty years, a significant number of AUVs has been created for the solving of wide spectrum of scientific and applied tasks of ocean development and research. For the short time period the AUVs have shown the efficiency at performance of complex search and inspection works and opened a number of new important applications. Initially the information about AUVs had mainly review-advertising character but now more attention is paid to practical achievements, problems and systems technologies. AUVs are losing their prototype status and have become a fully operational, reliable and effective tool and modern multi-purpose AUVs represent the new class of underwater robotic objects with inherent tasks and practical applications, particular features of technology, systems structure and functional properties

A METHODOLOGY FOR AUTONOMOUS ROOF BOLT INSTALLATION USING INDUSTRIAL ROBOTICS

The mining sector is currently in the stage of adopting more automation, and with it, robotics. Autonomous bolting in underground environments remains a hot topic for the mining industry. Roof bolter operators are exposed to hazardous conditions due to their proximity to the unsupported roof, loose bolts, and heavy spinning mass. Prolonged exposure to the risk inevitably leads to accidents and injuries. The current thesis presents the development of a robotic assembly capable of carrying out the entire sequence of roof bolting operations in full and partial autonomous sensor-driven rock bolting operations to achieve a high-impact health and safety intervention for equipment operators. The automation of a complete cycle of drill steel positioning, drilling, bolt orientation and placement, resin placement, and bolt securing is discussed using an anthropomorphic robotic arm.A human-computer interface is developed to enable the interaction of the operators with the machines. Collision detection techniques will have to be implemented to minimize the impact after an unexpected collision has occurred. A robust failure-detection protocol is developed to check the vital parameters of robot operations continuously. This unique approach to automation of small materials handling is described with lessons learned. A user-centered GUI has been developed that allows for a human user to control and monitor the autonomous roof bolter. Preliminary tests have been conducted in a mock mine to evaluate the developed system\u27s performance. In addition, a number of different scenarios simulating typical missions that a roof bolter needs to undertake in an underground coal mine were tested

Evaluation of a self-guided transport vehicle for remote transportation of transuranic and other hazardous waste

Between 1952 and 1970, over two million cubic ft of transuranic mixed waste was buried in shallow pits and trenches in the Subsurface Disposal Area at the Idaho National Engineering Laboratory`s Radioactive Waste Management Complex. Commingled with this two million cubic ft of waste is up to 10 million cubic ft of fill soil. The pits and trenches were constructed similarly to municipal landfills with both stacked and random dump waste forms such as barrels and boxes. The main contaminants are micron-sized particles of plutonium and americium oxides, chlorides, and hydroxides. Retrieval, treatment, and disposal is one of the options being considered for the waste. This report describes the results of a field demonstration conducted to evaluate a technology for transporting exhumed transuranic wastes at the Idaho National Engineering and Environmental Laboratory (INEEL) and at other hazardous or radioactive waste sites through the U.S. Department of Energy complex. The full-scale demonstration, conducted at the INEEL Robotics Center in the summer of 1995, evaluated equipment performance and techniques for remote transport of exhumed buried waste. The technology consisted of a Self-Guided Transport Vehicle designed to remotely convey retrieved waste from the retrieval digface and transport it to a receiving/processing area with minimal human intervention. Data were gathered and analyzed to evaluate performance parameters such as precision and accuracy of navigation and transportation rates