Fault Diagnosis and Fault-Tolerant Control of Unmanned Aerial Vehicles

With the increasing demand for unmanned aerial vehicles (UAVs) in both military and civilian applications, critical safety issues need to be specially considered in order to make better and wider use of them. UAVs are usually employed to work in hazardous and complex environments, which may seriously threaten the safety and reliability of UAVs. Therefore, the safety and reliability of UAVs are becoming imperative for development of advanced intelligent control systems. The key challenge now is the lack of fully autonomous and reliable control techniques in face of different operation conditions and sophisticated environments. Further development of unmanned aerial vehicle (UAV) control systems is required to be reliable in the presence of system component faults and to be insensitive to model uncertainties and external environmental disturbances. This thesis research aims to design and develop novel control schemes for UAVs with consideration of all the factors that may threaten their safety and reliability. A novel adaptive sliding mode control (SMC) strategy is proposed to accommodate model uncertainties and actuator faults for an unmanned quadrotor helicopter. Compared with the existing adaptive SMC strategies in the literature, the proposed adaptive scheme can tolerate larger actuator faults without stimulating control chattering due to the use of adaptation parameters in both continuous and discontinuous control parts. Furthermore, a fuzzy logic-based boundary layer and a nonlinear disturbance observer are synthesized to further improve the capability of the designed control scheme for tolerating model uncertainties, actuator faults, and unknown external disturbances while preventing overestimation of the adaptive control parameters and suppressing the control chattering effect. Then, a cost-effective fault estimation scheme with a parallel bank of recurrent neural networks (RNNs) is proposed to accurately estimate actuator fault magnitude and an active fault-tolerant control (FTC) framework is established for a closed-loop quadrotor helicopter system. Finally, a reconfigurable control allocation approach is combined with adaptive SMC to achieve the capability of tolerating complete actuator failures with application to a modified octorotor helicopter. The significance of this proposed control scheme is that the stability of the closed-loop system is theoretically guaranteed in the presence of both single and simultaneous actuator faults

Adaptive Finite-Time Control for a Flexible Hypersonic Vehicle with Actuator Fault

The problem of robust fault-tolerant tracking control is investigated. Simulation on the longitudinal model of a flexible air-breathing hypersonic vehicle (FAHV) with actuator faults and uncertainties is conducted. In order to guarantee that the velocity and altitude track their desired commands in finite time with the partial loss of actuator effectiveness, an adaptive fault-tolerant control strategy is presented based on practical finite-time sliding mode method. The adaptive update laws are used to estimate the upper bound of uncertainties and the minimum value of actuator efficiency factor. Finally, simulation results show that the proposed control strategy is effective in rejecting uncertainties even in the presence of actuator faults

Active fault-tolerant control of nonlinear systems with wind turbine application

The thesis concerns the theoretical development of Active Fault-Tolerant Control (AFTC) methods for nonlinear system via T-S multiple-modelling approach. The thesis adopted the estimation and compensation approach to AFTC within a tracking control framework. In this framework, the thesis considers several approaches to robust T-S fuzzy control and T-S fuzzy estimation: T-S fuzzy proportional multiple integral observer (PMIO); T-S fuzzy proportional-proportional integral observer (PPIO); T-S fuzzy virtual sensor (VS) based AFTC; T-S fuzzy Dynamic Output Feedback Control TSDOFC; T-S observer-based feedback control; Sliding Mode Control (SMC). The theoretical concepts have been applied to an offshore wind turbine (OWT) application study. The key developments that present in this thesis are:• The development of three active Fault Tolerant Tracking Control (FTTC) strategies for nonlinear systems described via T-S fuzzy inference modelling. The proposals combine the use of Linear Reference Model Fuzzy Control (LRMFC) with either the estimation and compensation concept or the control reconfiguration concept.• The development of T-S fuzzy observer-based state estimate fuzzy control strategy for nonlinear systems. The developed strategy has the capability to tolerate simultaneous actuator and sensor faults within tracking and regulating control framework. Additionally, a proposal to recover the Separation Principle has also been developed via the use of TSDOFC within the FTTC framework.• The proposals of two FTTC strategies based on the estimation and compensation concept for sustainable OWTs control. The proposals have introduced a significant attribute to the literature of sustainable OWTs control via (1) Obviating the need for Fault Detection and Diagnosis (FDD) unit, (2) Providing useful information to evaluate fault severity via the fault estimation signals.• The development of FTTC architecture for OWTs that combines the use of TSDOFC and a form of cascaded observers (cascaded analytical redundancy). This architecture is proposed in order to ensure the robustness of both the TSDOFC and the EWS estimator against the generator and rotor speed sensor faults.• A sliding mode baseline controller has been proposed within three FTTC strategies for sustainable OWTs control. The proposals utilise the inherent robustness of the SMC to tolerate some matched faults without the need for analytical redundancy. Following this, the combination of SMC and estimation and compensation framework proposed to ensure the close-loop system robustness to various faults.• Within the framework of the developed T-S fuzzy based FTTC strategies, a new perspective to reduce the T-S fuzzy control design conservatism problem has been proposed via the use of different control techniques that demand less design constraints. Moreover, within the SMC based FTTC, an investigation is given to demonstrate the SMC robustness against a wider than usual set of faults is enhanced via designing the sliding surface with minimum dimension of the feedback signals

Fault tolerant control for nonlinear aircraft based on feedback linearization

The thesis concerns the fault tolerant flight control (FTFC) problem for nonlinear aircraft by making use of analytical redundancy. Considering initially fault-free flight, the feedback linearization theory plays an important role to provide a baseline control approach for de-coupling and stabilizing a non-linear statically unstable aircraft system. Then several reconfigurable control strategies are studied to provide further robust control performance:- A neural network (NN)-based adaption mechanism is used to develop reconfigurable FTFC performance through the combination of a concurrent updated learninglaw. - The combined feedback linearization and NN adaptor FTFC system is further improved through the use of a sliding mode control (SMC) strategy to enhance the convergence of the NN learning adaptor. - An approach to simultaneous estimation of both state and fault signals is incorporated within an active FTFC system.The faults acting independently on the three primary actuators of the nonlinear aircraft are compensated in the control system.The theoretical ideas developed in the thesis have been applied to the nonlinear Machan Unmanned Aerial Vehicle (UAV) system. The simulation results obtained from a tracking control system demonstrate the improved fault tolerant performance for all the presented control schemes, validated under various faults and disturbance scenarios.A Boeing 747 nonlinear benchmark model, developed within the framework of the GARTEUR FM-AG 16 project “fault tolerant flight control systems”,is used for the purpose of further simulation study and testing of the FTFC scheme developed by making the combined use of concurrent learning NN and SMC theory. The simulation results under the given fault scenario show a promising reconfiguration performance

Optimization techniques for prognostics of on-board electromechanical servomechanisms affected by progressive faults

In relatively recent years, electromechanical actuators (EMAs) have gradually replaced systems based on hydraulic power for flight control applications. EMAs are typically operated by electrical machines that transfer rotational power to the controlled elements (e.g. the aerodynamic control surfaces) by means of gearings and mechanical transmission. Compared to electrohydraulic systems, EMAs offer several advantages, such as reduced weight, simplified maintenance and complete elimination of contaminant, flammable or polluting hydraulic fluids. On-board actuators are often safety critical; then, the practice of monitoring and analyzing the system response through electrical acquisitions, with the aim of estimating fault evolution, has gradually become an essential task of the system engineering. For this purpose, a new discipline, called Prognostics, has been developed in recent years. Its aim is to study methodologies and algorithms capable of identifying such failures and foresee the moment when a particular component loses functionality and is no longer able to meet the desired performance. In this paper, authors introduce the use of optimization techniques in prognostic methods (e.g. model-based parametric estimation algorithms) and propose a new model-based fault detection and identification (FDI) method, based on Genetic Algorithms (GAs) optimization approach, able to perform an early identification of the aforesaid progressive failures, investigating its ability to timely identify symptoms alerting that a component is degrading

Validation and Verification of Future Integrated Safety-Critical Systems Operating under Off-Nominal Conditions

Loss of control remains one of the largest contributors to aircraft fatal accidents worldwide. Aircraft loss-of-control accidents are highly complex in that they can result from numerous causal and contributing factors acting alone or (more often) in combination. Hence, there is no single intervention strategy to prevent these accidents and reducing them will require a holistic integrated intervention capability. Future onboard integrated system technologies developed for preventing loss of vehicle control accidents must be able to assure safe operation under the associated off-nominal conditions. The transition of these technologies into the commercial fleet will require their extensive validation and verification (V and V) and ultimate certification. The V and V of complex integrated systems poses major nontrivial technical challenges particularly for safety-critical operation under highly off-nominal conditions associated with aircraft loss-of-control events. This paper summarizes the V and V problem and presents a proposed process that could be applied to complex integrated safety-critical systems developed for preventing aircraft loss-of-control accidents. A summary of recent research accomplishments in this effort is also provided

Learning for predictions: Real-time reliability assessment of aerospace systems

Prognostics and Health Management (PHM) aim to predict the Remaining Useful Life (RUL) of a system and to allow a timely planning of replacement of components, limiting the need for corrective maintenance and the down time of equipment. A major challenge in system prognostics is the availability of accurate physics based representations of the grow rate of faults. Additionally, the analysis of data acquired during flight operations is traditionally time consuming and expensive. This work proposes a computational method to overcome these limitations through the dynamic adaptation of the state-space model of fault propagation to on-board observations of system’s health. Our approach aims at enabling real-time assessment of systems health and reliability through fast predictions of the Remaining Useful Life that account for uncertainty. The strategy combines physics-based knowledge of the system damage propagation rate, machine learning and real-time measurements of the health status to obtain an accurate estimate of the RUL of aerospace systems. The RUL prediction algorithm relies on a dynamical estimator filter, which allows to deal with nonlinear systems affected by uncertainties with unknown distribution. The proposed method integrates a dynamical model of the fault propagation, accounting for the current and past measured health conditions, the past time history of the operating conditions (such as input command, load, temperature, etc.), and the expected future operating conditions. The model leverages the knowledge collected through the record of past fault measurements, and dynamically adapts the prediction of the damage propagation by learning from the observed time history. The original method is demonstrated for the RUL prediction of an electromechanical actuator for aircraft flight controls. We observe that the strategy allows to refine rapid predictions of the RUL in fractions of seconds by progressively learning from on-board acquisitions

Unknown input observer approaches to robust fault diagnosis

This thesis focuses on the development of the model-based fault detection and isolation /fault detection and diagnosis (FDI/FDD) techniques using the unknown input observer (UIO) methodology. Using the UI de-coupling philosophy to tackle the robustness issue, a set of novel fault estimation (FE)-oriented UIO approaches are developed based on the classical residual generation-oriented UIO approach considering the time derivative characteristics of various faults. The main developments proposed are:- Implement the residual-based UIO design on a high fidelity commercial aircraft benchmark model to detect and isolate the elevator sensor runaway fault. The FDI design performance is validated using a functional engineering simulation (FES) system environment provided through the activity of an EU FP7 project Advanced Fault Diagnosis for Safer Flight Guidance and Control (ADDSAFE).- Propose a linear time-invariant (LTI) model-based robust fast adaptive fault estimator (RFAFE) with UI de-coupling to estimate the aircraft elevator oscillatory faults considered as actuator faults.- Propose a UI-proportional integral observer (UI-PIO) to estimate actuator multiplicative faults based on an LTI model with UI de-coupling and with added H∞ optimisation to reduce the effects of the sensor noise. This is applied to an example on a hydraulic leakage fault (multiplicative fault) in a wind turbine pitch actuator system, assuming that thefirst derivative of the fault is zero. - Develop an UI–proportional multiple integral observer (UI-PMIO) to estimate the system states and faults simultaneously with the UI acting on the system states. The UI-PMIO leads to a relaxed condition of requiring that the first time derivative of the fault is zero instead of requiring that the finite time fault derivative is zero or bounded. - Propose a novel actuator fault and state estimation methodology, the UI–proportional multiple integral and derivative observer (UI-PMIDO), inspired by both of the RFAFE and UI-PMIO designs. This leads to an observer with the comprehensive feature of estimating faults with bounded finite time derivatives and ensuring fast FE tracking response.- Extend the UI-PMIDO theory based on LTI modelling to a linear parameter varying (LPV) model approach for FE design. A nonlinear two-link manipulator example is used to illustrate the power of this method

Multivariable Robust Fault Tolerant Control For Work-Class Remotely Operated Vehicle

To deal with complex disturbances and the presence of partial loss of propeller effectiveness in work-class remotely operated vehicles (ROVs), a method of robust fault tolerant control is proposed, which is based on adaptive sliding mode control. In this approach, adaptive technique is employed to estimate the bounds’ information of external complex disturbances and the effectiveness loss of the propeller. And a sliding mode controller is then designed to achieve fault tolerant control and external disturbance rejection. Corresponding stability of the closed-loop control system is analyzed using Lyapunov stability theory. Apply this method to trajectory tracking control of work-class ROVs, the simulation results validate that great fault tolerant capability and a good performance of external disturbance rejection can be achieved even under partial loss of propeller effectiveness