Sensor data-based decision making

Increasing globalization and growing industrial system complexity has amplified the interest in the use of information provided by sensors as a means of improving overall manufacturing system performance and maintainability. However, utilization of sensors can only be effective if the real-time data can be integrated into the necessary business processes, such as production planning, scheduling and execution systems. This integration requires the development of intelligent decision making models that can effectively process the sensor data into information and suggest appropriate actions. To be able to improve the performance of a system, the health of the system also needs to be maintained. In many cases a single sensor type cannot provide sufficient information for complex decision making including diagnostics and prognostics of a system. Therefore, a combination of sensors should be used in an integrated manner in order to achieve desired performance levels. Sensor generated data need to be processed into information through the use of appropriate decision making models in order to improve overall performance. In this dissertation, which is presented as a collection of five journal papers, several reactive and proactive decision making models that utilize data from single and multi-sensor environments are developed. The first paper presents a testbed architecture for Auto-ID systems. An adaptive inventory management model which utilizes real-time RFID data is developed in the second paper. In the third paper, a complete hardware and inventory management solution, which involves the integration of RFID sensors into an extremely low temperature industrial freezer, is presented. The last two papers in the dissertation deal with diagnostic and prognostic decision making models in order to assure the healthy operation of a manufacturing system and its components. In the fourth paper a Mahalanobis-Taguchi System (MTS) based prognostics tool is developed and it is used to estimate the remaining useful life of rolling element bearings using data acquired from vibration sensors. In the final paper, an MTS based prognostics tool is developed for a centrifugal water pump, which fuses information from multiple types of sensors in order to take diagnostic and prognostics decisions for the pump and its components --Abstract, page iv

Integrated ZigBee RFID sensor networks for resource tracking and monitoring in logistics management

The Radio Frequency Identification (RFID), which includes passive and active systems and is the hottest Auto-ID technology nowadays, and the wireless sensor network (WSN), which is one of the focusing topics on monitoring and control, are two fast-growing technologies that have shown great potential in future logistics management applications. However, an information system for logistics applications is always expected to answer four questions: Who, What, When and Where (4Ws), and neither of the two technologies is able to provide complete information for all of them. WSN aims to provide environment monitoring and control regarded as When and What , while RFID focuses on automatic identification of various objects and provides Who (ID). Most people usually think RFID can provide Where at all the time. But what normal passive RFID does is to tell us where an object was the last time it went through a reader, and normal active RFID only tells whether an object is presenting on site. This could sometimes be insufficient for certain applications that require more accurate location awareness, for which a system with real-time localization (RTLS), which is an extended concept of RFID, will be necessary to answer Where constantly. As WSN and various RFID technologies provide information for different but complementary parts of the 4Ws, a hybrid system that gives a complete answer by combining all of them could be promising in future logistics management applications. Unfortunately, in the last decade those technologies have been emerging and developing independently, with little research been done in how they could be integrated. This thesis aims to develop a framework for the network level architecture design of such hybrid system for on-site resource management applications in logistics centres. The various architectures proposed in this thesis are designed to address different levels of requirements in the hierarchy of needs, from single integration to hybrid system with real-time localization. The contribution of this thesis consists of six parts. Firstly, two new concepts, Reader as a sensor and Tag as a sensor , which lead to RAS and TAS architectures respectively, for single integrations of RFID and WSN in various scenarios with existing systems; Secondly, a integrated ZigBee RFID Sensor Network Architecture for hybrid integration; Thirdly, a connectionless inventory tracking architecture (CITA) and its battery consumption model adding location awareness for inventory tracking in Hybrid ZigBee RFID Sensor Networks; Fourthly, a connectionless stochastic reference beacon architecture (COSBA) adding location awareness for high mobility target tracking in Hybrid ZigBee RFID Sensor Networks; Fifthly, improving connectionless stochastic beacon transmission performance with two proposed beacon transmission models, the Fully Stochastic Reference Beacon (FSRB) model and the Time Slot Based Stochastic Reference Beacon (TSSRB) model; Sixthly, case study of the proposed frameworks in Humanitarian Logistics Centres (HLCs). The research in this thesis is based on ZigBee/IEEE802.15.4, which is currently the most widely used WSN technology. The proposed architectures are demonstrated through hardware implementation and lab tests, as well as mathematic derivation and Matlab simulations for their corresponding performance models. All the tests and simulations of my designs have verified feasibility and features of our designs compared with the traditional systems

Passive Wireless Sensor Technology (PWST) 2012 Workshop Plan

No abstract availabl

Design and development of novel radio frequency identification (RFID) tag structures

The objective of the proposed research is to design and develop a series of radio frequency identification (RFID) tag structures that exhibit good performance characteristics with cost optimization and can be realized on flexible substrates such as liquid crystal polymer (LCP), paper-based substrate and magnetic composite material for conformal applications. The demand for flexible RFID tags has recently increased tremendously due to the requirements of automatic identification in various areas. Several major challenges existing in today's RFID technologies need to be addressed before RFID can eventually march into everyone's daily life, such as how to design high performance tag antennas with effective impedance matching for passive RFID IC chips to optimize the power performance, how to fabricate ultra-low-cost RFID tags in order to facilitate mass production, how to integrate sensors with passive RFID tags for pervasive sensing applications, and how to realize battery-free active RFID tags in which changing battery is not longer needed. In this research, different RFID tag designs are realized on flexible substrates. The design techniques presented set the framework for answering these technical challenges for which, the focus will be on RFID tag structure design, characterization and optimization from the perspectives of both costs involved and technical constraints.Ph.D.Committee Chair: Tentzeris, Manos; Committee Member: DeJean, Gerald; Committee Member: Ingram, Mary; Committee Member: Kavadias, Stylianos; Committee Member: Laskar, Jo

Intelligent Sensor Networks

In the last decade, wireless or wired sensor networks have attracted much attention. However, most designs target general sensor network issues including protocol stack (routing, MAC, etc.) and security issues. This book focuses on the close integration of sensing, networking, and smart signal processing via machine learning. Based on their world-class research, the authors present the fundamentals of intelligent sensor networks. They cover sensing and sampling, distributed signal processing, and intelligent signal learning. In addition, they present cutting-edge research results from leading experts

New Trends in Beverage Packaging Systems: A Review

New trends in beverage packaging are focusing on the structure modification of packaging materials and the development of new active and/or intelligent systems, which can interact with the product or its environment, improving the conservation of beverages, such as wine, juice or beer, customer acceptability, and food security. In this paper, the main nutritional and organoleptic degradation processes of beverages, such as oxidative degradation or changes in the aromatic profiles, which influence their color and volatile composition are summarized. Finally, the description of the current situation of beverage packaging materials and new possible, emerging strategies to overcome some of the pending issues are discussed

The development of a passive, wireless sensor system

This thesis describes the development of a prototype passive, wireless sensor system based on magnetoelastic sensor technology. The application of the sensor system is aimed at the measurement of humidity levels in sealed containers and structures, in particular the detection of moisture ingress in building structures. The system uses magnetoelastic sensor elements as is commonly used in commercial electronic article surveillance (EAS) systems for the prevention of shoplifting. Magnetoelastic Metglas® 2826MB material is evaluated and it is shown that the application of a magnetic bias field of the appropriate magnitude is critical for optimum sensor performance. The sensors can be activated for the detection of water vapour by the application of an appropriate chemical interface layer. A polyvinyl alcohol (PVA) layer was found to produce a resonant frequency response of approximately 50 Hz/RH(%). The design and construction of a portable electronic sensor reader is described and it is shown that the reader can successfully interrogate the sensor inside sealed spaces at practical distances. The construction of a practical humidity sensor using a PVA coating and the humidity response of the sensor system is then calibrated using a commercial humidity sensor. The system showed good response over the 0-100 % relative humidity range, with some non-linearity observed at high humidity levels. The completed sensor system was then evaluated for practical applications including measurements inside a sealed food container as well as inside a wall cavity. The results indicated that the constructed system was capable of measuring humidity with reasonable accuracy in such applications

Effectiveness of OPC for systems integration in the process control information architecture

A Process is defined as the progression to some particular end or objective through a logical and orderly sequence of events. Various devices (e.g., actuators, limit switches, motors, sensors, etc.) play a significant role in making sure that the process attains its objective (e.g., maintaining the furnace temperature within an acceptable limit). To do these things effectively, manufacturers need to access data from the plant floor or devices and integrate those into their control applications, which maybe one of the off the shelf tools such as Supervisory Control and Data Acquisition (SCADA), Distributed Control System (DCS), or Programmable Logic Controllers (PLC). A number of vendors have devised their own Data Acquisition Networks or Process Control Architectures (e.g., PROFIBUS, DEVICENET, INTERBUS, ETHERNET I/P, etc.) that claim to be open to or interoperable with a number of third party devices or products that make process data available to the Process or Business Management level. In reality this is far from what it is claimed to be. Due to the problem of interoperability, a manufacturer is forced to be bound, either with the solutions provided by a single vendor or with the writing of a driver for each hardware device that is accessed by a process application. Today\u27s manufacturers are looking for advanced distributed object technologies that allow for seamless exchange of information across plant networks as a means of integrating the islands of automation that exist in their manufacturing operations. OLE for Process Control (OPC) works to significantly reduce the time, cost, and effort required in writing custom interfaces for hundreds of different intelligent devices and networks in use today. The objective of this thesis is to explore the OLE for Process Control (OPC) technology in depth by highlighting its need in industry and by using the OPC technology in an application in which data from a process controlled by Siemens Simatic S7 PLC are shared with a client application running in LabVTEW6i

New Trends in Beverage Packaging Systems: A Review

New trends in beverage packaging are focusing on the structure modification of packaging materials and the development of new active and/or intelligent systems, which can interact with the product or its environment, improving the conservation of beverages, such as wine, juice or beer, customer acceptability, and food security. In this paper, the main nutritional and organoleptic degradation processes of beverages, such as oxidative degradation or changes in the aromatic profiles, which influence their color and volatile composition are summarized. Finally, the description of the current situation of beverage packaging materials and new possible, emerging strategies to overcome some of the pending issues are discussed