Laboratory Evaluation of R407H for Commercial Refrigeration Applications

Recently, many types of low GWP refrigerants are being promoted to reduce global warming in the global HVAC/R market. As the optimal refrigerant for each application is different depending on application type, capacity and temperature range, and safety requirement, it is important to have diversity of refrigerant choice. Globally and in the US the commercial refrigeration industry is in a transition to refrigerants below a global warming potential of 1500 to meet regulatory requirements. A new Class A1 refrigerant blend in the R407 series was developed, R407H, to meet this requirement for commercial refrigeration applications. To evaluate the performance of the blend in medium and low temperature conditions a comparison was performed at Creative Thermal Solutions (Urbana, IL) utilizing a refrigeration laboratory. The laboratory was instrumented to ASHRAE 72 standard requirements and consists of varying capacity, VFD controlled, tandem scroll compressors, coupled with a controlled condenser and running a set of 5 cases with a combined LT load of 2.98kW and combined medium temperature load of 7.86kW. The equipment selected was standard R22/R404A equipment. The system was controlled by an Emerson E2 in combination with LabVIEW and HP Datalogging. The system was baselined with R22 and a comparison was made to R404A and R407H. As the test is ongoing, R407A and R448A final data will be avaliable during the presentation. The system was analyzed both as a nominal “Drop-In” and with minor optimizations. System effects due to glide, such as frosting, condenser and evaporator efficiency were analyzed and potential control parameters proposed and evaluated. In conclusion it was determined that R407H utilizing traditional R407 refrigerant chemistry without any additional HFO, Hydrocarbon or CO2 components is suitable as a replacement for existing R22 and R404A systems reaching expected efficiency targets while providing the benefits associated with well studied chemistries at the target GWP

Experimental evaluation of R448A as R404A lower-GWP alternative in refrigeration systems

Due to the adoption of EU Regulation No 517/2014, R404A is going to be banned in Europe in most of refrigeration applications, in which is typically used, due to its very high GWP value, 3943. In this paper an experimental comparison between R404A and R448A, a non-flammable alternative with GWP of 1390, is presented. The experimental tests are intended to simulate typical freezing and conservation temperatures and different condensing conditions. Despite cooling capacity of R448A is slightly below that of R404A, R448A energy consumption is even smaller; and R448A COP is higher than that obtained using R404A. Hence, it can be concluded that R448A could be an energy efficient alternative to R404A with a GWP reduction of 70%. Compressor discharge temperature remains at non-dangerous levels.The authors thankfully acknowledge "Ministerio de Educacion, Cultura y Deporte - Gobierno de Espana" (Grant Number FPU12/02841) for supporting this work through "Becas y Contratos de Formacion de Profesorado Universitario del Programa Nacional de Formacion de Recursos Humanos de Investigacion del ejercicio 2012".Mota Babiloni, A.; Navarro Esbrí, J.; Peris, B.; Moles, F.; Verdú Martín, GJ. (2015). Experimental evaluation of R448A as R404A lower-GWP alternative in refrigeration systems. Energy Conversion and Management. 105:756-762. https://doi.org/10.1016/j.enconman.2015.08.034S75676210

Properties of lubricants for refrigeration system with the low GWP refrigerants

For the prevention of global warming, various low GWP refrigerants (R1234yf, R1234ze, R448A, R449A, R452A, R452B, R454B etc.) were proposed as the alternative to HFC refrigerants for refrigeration system. In this report, the combinations of the low GWP refrigerants and lubricants were evaluated. The evaluation items are physical properties (miscibility, solubility, viscosity, and electric property)and thermal stability

Refrigerants With Low Environmental Impact For Commercial Refrigeration Systems

New refrigerants with the positive attributes of both high thermal performance and low environmental impact are currently in development. These refrigerants provide high energy efficiency, which coupled with low GWP significantly reduce the total environmental impact compared with current fluids (R404A, R507, R22 and R134a). Properties, and experimental results are compared and discussed for refrigeration applications. Alternative system architectures for refrigeration applications utilizing the beneficial characteristics of these new fluids are also discussed. A holistic analysis approach is used to evaluate the lifetime environmental and operational impact for the refrigerants and systems presented in this study

Adiabatic frictional pressure gradient during flow boiling of pure refrigerant R1233zd and non-azeotropic mixtures R448A, R452A and R455A

The research on two-phase flow characteristics of refrigerants is of primary importance in several fields, such as air conditioning and refrigeration systems. Therefore, the determination of the pressure drop during flow boiling is important for the correct design of evaporators and heat spreaders systems. This paper presents a collection of experiments on flow boiling pressure drop using pure refrigerant R1233zd and new low-GWP refrigerant mixtures R448A, R452A and R455A. All tests were performed in adiabatic conditions, in a smooth horizontal stainless-steel tube having an internal diameter of 6.0 mm and a thickness of 1.0 mm. The effect of operating parameters, such as (bubble) saturation temperature (from 25 to 65 °C) and mass flux (from 150 to 600 kg/m2s) is investigated and discussed, and the performance of the chosen fluids is also compared. Finally, an assessment of existing prediction methods is carried-out to find the most suitable correlations for two-phase pressure drop evaluation

Evaluation of R448A and R450A as Low-GWP alternatives for R404A and R134a using a micro-fin tubes evaporator model

[EN] When retrofitting new refrigerants in an existing vapour compression system, their adaptation to the heat exchangers is a major concern. R450A and R448A are commercial non-flammable mixtures with low GWP developed to replace the HFCs R134a and R404A, fluids with high GWP values. In this work the evaporator performance is evaluated through a shell-and-microfin tube evaporator model using R450A, R448A, R134a and R404A. The accuracy of the model is first studied considering different recently developed micro-fin tube correlations for flow boiling phenomena. The model is validated using experimental data from tests carried out in a fully monitored vapour compression plant at different refrigeration operating conditions. The main predicted operational parameters such as evaporating pressure, UArp, and cooling capacity, when compared with experimental data, fit within 10% using the Akhavan-Behabadi et al. correlation for flow boiling. Results show that R450A and R404A are the refrigerants in which the model fits better, even though R448A and R134a predictions are also accurate. (C) 2015 Elsevier Ltd. All rights reserved.The authors thankfully acknowledge "Ministerio de Educacion, Cultura y Deporte" (Grant number FPU12/02841) for supporting this work through "Becas y Contratos de Formacion de Profesorado Universitario del Programa Nacional de Formacion de Recursos Humanos de Investigacion del ejercicio 2012". Finally the linguistic support of Irene I. Elias-Miranda is appreciated.Mendoza Miranda, JM.; Mota-Babiloni, A.; Navarro Esbri, J. (2016). Evaluation of R448A and R450A as Low-GWP alternatives for R404A and R134a using a micro-fin tubes evaporator model. Applied Thermal Engineering. 98:330-339. https://doi.org/10.1016/j.applthermaleng.2015.12.064S3303399

ANALYSIS OF LOW GLOBAL WARMING POTENTIAL FLUORIDE WORKING FLUIDS IN VAPOUR COMPRESSION SYSTEMS. EXPERIMENTAL EVALUATION OF COMMERCIAL REFRIGERATION ALTERNATIVES

[EN] Climate change is one of the short term threats for the humanity because it can affect seriously to the environment and, consequently, to vegetal and animal life. If it is not stopped in next years, maybe this effect will be irreversible. Climate change is produced by anthropogenic emissions of Greenhouse Gas to Earth's atmosphere. Vapour compression systems are one of the main contributors to this phenomenon. Among them, commercial refrigeration applications, through HFC usage, can be highlighted. Since 1990s, developed countries supermarkets are using refrigerants (mainly R134a, R404A and R507A) with great impact (high GWP values) on the climate change due to leakages, especially from parallel compressor rack DX systems. Recently, some regulations and directives have been approved to limit GWP values of HFC used in most extended refrigeration and air conditioning applications, directly affecting to commercial refrigeration. In this thesis, some low-GWP alternatives to replace the most commonly used HFC refrigerants in commercial refrigeration are evaluated, taking into account the limitations imposed by these regulations. To carry out this evaluation, the current status of parallel compressor rack refrigeration systems and their fluids has been reviewed. Then, the different low-GWP options to replace R134a and R404A have been studied. HFOs and their mixtures with HFC have been highlighted as the most promising drop-in or retrofit alternatives. Thus, R1234yf, R1234ze(E) and R450A were proposed to replace R134a and R448A to substitute R404A. The theoretical performance of the different low-GWP alternative fluids, as an overview of their potential use, has been studied at typical parallel compressor rack refrigeration operating conditions using the basic thermodynamic vapour compression cycle. Given the good theoretical performance of these refrigerants, they have been tested in a vapour compression test bench. From the experimental results it is depicted that R1234yf and R1234ze(E) are not acceptable as drop-in or light retrofit refrigerants from an energetic point of view. These fluids, when used in R134a systems, require system modifications (more severe in the case of R1234ze(E)) to achieve acceptable energy efficiency values. Moreover, due to the large refrigerant charge in PCRRS, both HFOs could present problems relating to security. Thus, while R450A presents a GWP value of 547, it appears as the best option to replace R134a due to the similar energy efficiency and properties. Its experimental mass flow rate and cooling capacity are slightly lower than R134a, but the final COP is approximately the same. The best R450A results when compared to R134a are obtained at higher CRs. Although can obtain better efficiency results in new systems, with a minor TXV adjustment R448A shows very high performance when it is used in R404A systems. Despite R448A lower cooling capacity than that R404A, this HFC/HFO mixture can achieve great CO2 equivalent emission reductions and it is recommended as lower-GWP replacement for R404A.[ES] El cambio climático es una amenaza para la humanidad ya que puede afectar seriamente al medio ambiente y, en consecuencia, a la vida animal y vegetal. Si en los próximos años no se actúa para detenerlo, tal vez este efecto sea irreversible. Entre otros factores, el incremento de la temperatura global es producido por las emisiones antropogénicas de gases de efecto invernadero a la atmósfera. La refrigeración comercial, basada en sistemas de compresión de vapor, contribuye de forma relevante a este fenómeno a través del uso de fluidos sintéticos como refrigerantes y del consumo de energía eléctrica procedente de combustibles fósiles. Desde la última década del siglo XX, los supermercados de países desarrollados utilizan HFCs como fluidos de trabajo, principalmente R134a, R404A y R507A. Estos gases, de alto potencial de calentamiento atmosférico (PCA), contribuyen al cambio climático al fugarse accidentalmente de los sistemas de refrigeración, destacando las centrales de compresores en paralelo conectadas a sistemas de expansión directa. El valor máximo de PCA de los HFCs utilizados en aplicaciones de refrigeración y aire acondicionado va a ser controlado por normativas comunitarias, afectando directamente a los fluidos usados comúnmente en refrigeración comercial. Esta tesis evalúa diferentes alternativas de bajo PCA para sustituir los refrigerantes HFC más utilizados en refrigeración comercial, teniendo en cuenta las limitaciones impuestas por las normativas actuales. Para llevar a cabo dicho estudio, se revisa el estado actual de los sistemas de centrales de compresores en paralelo y sus fluidos. A continuación, se analizan las diferentes opciones de bajo PCA para sustituir al R134a y R404A. Al destacar los HFOs y sus mezclas con HFCs como alternativas para realizar un reemplazo con pocas modificaciones del sistema (propiedades similares); R1234yf, R1234ze(E) y R450A son propuestos para sustituir al R134a y R448A para R404A. El rendimiento teórico de los diferentes fluidos alternativos de bajo PCA, para obtener una visión general del potencial de su uso, se estudia simulando las condiciones operativas típicas de las centrales de compresores en paralelo, usando el ciclo termodinámico de compresión de vapor básico. Dado el buen rendimiento mostrado por estos refrigerantes, son ensayados en un banco de pruebas de compresión de vapor. De los resultados experimentales se observa que R1234yf y R1234ze(E) no son aceptables desde un punto de vista energético como sustitutivos directos o con menores modificaciones. Dichos fluidos, cuando son utilizados en sistemas de R134a, requieren modificaciones del sistema (más severas en el caso del R1234ze(E)) para alcanzar valores aceptables de eficiencia energética. Por otra parte, debido a la gran carga necesaria en PCRRS, ambos HFOs podrían presentar problemas en cuanto a la seguridad. Así, mientras que el R450A presenta un valor de PCA de 547, aparece como la mejor opción para sustituir al R134a debido a una eficiencia energética y propiedades similares. El caudal másico y la capacidad frigorífica del R450A son ligeramente inferiores en comparación con las del R134a, pero por otra parte, el COP resultante es aproximadamente el mismo. Los mejores resultados obtenidos para R450A son obtenidas a altas tasas de compresión. Aunque puede ser obtenida una eficiencia energética más alta en sistemas de nuevo diseño, con sólo un ajuste menor de la válvula de expansión termostática, el R448A muestra valores muy altos de rendimiento en sistemas utilizados con R404A. A pesar de que la capacidad frigorífica del R448A es menor que la del R404A, esta mezcla de HFC y HFO puede dar lugar a grandes reducciones de emisiones de CO2 equivalentes, siendo así recomendado como reemplazo del R404A con menor PCA.[CA] El canvi climàtic és una amenaça per a la humanitat ja que pot afectar seriosament el medi ambient i, en conseqüència, la vida animal i vegetal. Si en els propers anys no s'actua per aturar-lo, potser aquest efecte siga irreversible. Entre altres factors, l'increment de la temperatura global és produït per les emissions antropogèniques de gasos d'efecte hivernacle a l'atmosfera. La refrigeració comercial, basada en sistemes de compressió de vapor, contribueix de manera rellevant a aquest fenomen per l'ús de fluids sintètics com refrigerants i pel consum d'energia elèctrica procedent de combustibles fòssils. Des de l'última dècada del segle XX, els supermercats dels països desenvolupats utilitzen HFCs com fluids de treball, principalment R134a, R404A i R507A. Aquests gasos, d'alt potencial d'escalfament atmosfèric (PCA en castellà), contribueixen al canvi climàtic quan s'escapen accidentalment dels sistemes de refrigeració. D'aquest tipus de sistemes destaquen com a grans emissors de diòxid de carboni les centrals de compressors en paral·lel connectades a sistemes d'expansió directa. El valor màxim de PCA dels HFCs utilitzats en aplicacions de refrigeració i aire condicionat serà controlat per normatives comunitàries, cosa que afectarà directament els fluids utilitzats a la gran majoria de sistemes de refrigeració comercial. Aquesta tesi avalua diferents alternatives de baix PCA per substituir els refrigerants HFC més utilitzats en refrigeració comercial sense oblidar les limitacions imposades per les normatives actuals. Per dur a terme aquest estudi, es revisa l'estat actual dels sistemes de centrals de compressors en paral·lel i els seus fluids. A continuació, s'analitzen les diferents opcions de baix PCA per substituir l'R134a i l'R404A. Els HFOs i les seves mescles amb HFCs com alternatives destaquen per permetre una substitució amb poques modificacions del sistema (propietats similars); R1234yf, R1234ze(E) i R450A són proposats per substituir l'R134a i R448A per l'R404A. Per obtenir una visió general del potencial de l'ús dels diferents fluids alternatius de baix PCA, s'estudia el seu rendiment teòric mitjançant una simulació de les condicions operatives típiques de les centrals de compressors en paral·lel. Per a aquesta simulació s'empra el cicle termodinàmic de compressió de vapor bàsic. Com a conseqüència del bon rendiment mostrat per aquests refrigerants, són assajats en un banc de proves de compressió de vapor. Dels resultats experimentals s'observa que R1234yf i R1234ze(E) no són acceptables des d'un punt de vista energètic com a substitutius directes o amb menors modificacions. Aquests fluids, quan són utilitzats en sistemes de R134a, requereixen modificacions del sistema (més severes en el cas de l'R1234ze(E)) per assolir valors acceptables d'eficiència energètica. D'altra banda, a causa de la gran càrrega necessària en PCRRS, tots dos HFOs podrien presentar problemes en temes de seguretat. Així, mentre que el R450A presenta un valor de PCA de 547, apareix com la millor opció per substituir l'R134a a causa de una eficiència energètica i propietats similars. El cabal màssic i la capacitat frigorífica de l'R450A són lleugerament inferiors en comparació amb les de l'R134a, però d'altra banda, el COP resultant és aproximadament el mateix. Els millors resultats de l'R450A són obtinguts a altes taxes de compressió. Tot i que pot ser obtinguda una eficiència energètica més alta en sistemes de nou disseny, amb només un ajust menor de la vàlvula d'expansió termostàtica, l'R448A mostra valors molt alts de rendiment en sistemes utilitzats amb R404A. Encara que la capacitat frigorífica de l'R448A és menor que la de l'R404A, aquesta barreja de HFCs i HFO pot aconseguir grans reduccions d'emissions de CO2 equivalents, i es per tant es recomanada com a reemplaçament amb menor PCA de l'R404A.Mota Babiloni, A. (2016). ANALYSIS OF LOW GLOBAL WARMING POTENTIAL FLUORIDE WORKING FLUIDS IN VAPOUR COMPRESSION SYSTEMS. EXPERIMENTAL EVALUATION OF COMMERCIAL REFRIGERATION ALTERNATIVES [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/62680TESISPremios Extraordinarios de tesis doctorale

Flow boiling of azeotropic and non-azeotropic mixtures. Effect of the glide temperature difference on the nucleate boiling contribution: Assessment of methods

Due to the increasing concern about the global warming caused by the use of conventional refrigerants, new HFC/HFO blends are currently proposed to replace high-GWP substances. Most of them, however, present a considerable temperature glide that may negatively affect the nucleate boiling contribution to the heat transfer during evaporation. In this paper, flow boiling data of the new non-azeotropic mixtures R452A and R448A (carrying a high temperature glide of almost 5 °C) and of the conventional quasi-azeotropic blend R404A are provided in a horizontal stainless-steel tube having an internal diameter of 6.0 mm. For all the investigated fluids, the operating conditions explore mass fluxes from 150 to 600 kg/m2s, saturation temperatures from 25 to 55 °C and imposed heat fluxes from 10 to 40 kW/m2, in the whole range of vapor qualities. The nucleative boiling contribution is then isolated from the overall heat transfer coefficient data at disposal and the effect of the heat flux is discussed for both types of blends. Finally, the experimental values and trends are compared to different nucleate boiling correlations taken from literature and conceived for pure fluids, by testing some correction factors explicitly developed for high temperature glide substances

Modelling energy consumption in supermarkets to reduce energy use and greenhouse gas emissions using EnergyPlus

New refrigeration system configurations and other innovating technologies in retail supermarkets need to be considered to reduce energy use and greenhouse gas emissions. In supermarkets, there is a strong interaction between the refrigerated display cases, supermarket structure, internal machinery, customers, and the store’s HVAC system. The impact of these interactions on the energy and carbon emissions of a medium sized supermarket in Paris was modelled using EnergyPlus™. The results were calibrated against a typical UK store and validated against the Paris store. The effects of applying the technologies identified to have the greatest potential to reduce carbon emissions (changing the refrigerant to R744, switching from gas to electrical heating and adding doors to chilled cabinets) were modelled. The impact of climate change on ambient temperature and the impact of changes to the grid conversion factor were predicted for the store in Paris from 2020 to 2050