Virtual Operator Modeling Method for Excavator Trenching

This research investigated how machine operator expertise, strategies, and decision-making can be integrated into operator models that simulate authentic human behavior in construction machine operations. Physical prototype tests of construction machines require significant time and cost. However, computer-based simulation is often limited by the fidelity in which human operators are modeled. A greater understanding of how highly skilled operators obtain high machine performance and productivity can inform machine development and advance construction automation technology. Operator interviews were conducted to build a framework of tasks, strategies, and cues commonly used while controlling an excavator through repeating work cycles. A closed loop simulation demonstrated that an operator model could simulate the trenching work cycle with multiple operator strategies, and adapt to different vehicle and work site settings. A Virtual Operator Model that captures human expert behaviors can be used to assess vehicle characteristics and efficiency, and inform the design of automation systems

An Augmented Interaction Strategy For Designing Human-Machine Interfaces For Hydraulic Excavators

Lack of adequate information feedback and work visibility, and fatigue due to repetition have been identified as the major usability gaps in the human-machine interface (HMI) design of modern hydraulic excavators that subject operators to undue mental and physical workload, resulting in poor performance. To address these gaps, this work proposed an innovative interaction strategy, termed “augmented interaction”, for enhancing the usability of the hydraulic excavator. Augmented interaction involves the embodiment of heads-up display and coordinated control schemes into an efficient, effective and safe HMI. Augmented interaction was demonstrated using a framework consisting of three phases: Design, Implementation/Visualization, and Evaluation (D.IV.E). Guided by this framework, two alternative HMI design concepts (Design A: featuring heads-up display and coordinated control; and Design B: featuring heads-up display and joystick controls) in addition to the existing HMI design (Design C: featuring monitor display and joystick controls) were prototyped. A mixed reality seating buck simulator, named the Hydraulic Excavator Augmented Reality Simulator (H.E.A.R.S), was used to implement the designs and simulate a work environment along with a rock excavation task scenario. A usability evaluation was conducted with twenty participants to characterize the impact of the new HMI types using quantitative (task completion time, TCT; and operating error, OER) and qualitative (subjective workload and user preference) metrics. The results indicated that participants had a shorter TCT with Design A. For OER, there was a lower error probability due to collisions (PER1) with Design A, and lower error probability due to misses (PER2)with Design B. The subjective measures showed a lower overall workload and a high preference for Design B. It was concluded that augmented interaction provides a viable solution for enhancing the usability of the HMI of a hydraulic excavator

Limited Information Shared Control and its Applications to Large Vehicle Manipulators

Diese Dissertation beschäftigt sich mit der kooperativen Regelung einer mobilen Arbeitsmaschine, welche aus einem Nutzfahrzeug und einem oder mehreren hydraulischen Manipulatoren besteht. Solche Maschinen werden für Aufgaben in der Straßenunterhaltungsaufgaben eingesetzt. Die Arbeitsumgebung des Manipulators ist unstrukturiert, was die Bestimmung einer Referenztrajektorie erschwert oder unmöglich macht. Deshalb wird in dieser Arbeit ein Ansatz vorgeschlagen, welcher nur das Fahrzeug automatisiert, während der menschliche Bediener ein Teil des Systems bleibt und den Manipulator steuert. Eine solche Teilautomatisierung des Gesamtsystems führt zu einer speziellen Klasse von Mensch-Maschine-Interaktionen, welche in der Literatur noch nicht untersucht wurde: Eine kooperative Regelung zwischen zwei Teilsystemen, bei der die Automatisierung keine Informationen von dem vom Menschen gesteuerten Teilsystem hat. Deswegen wird in dieser Arbeit ein systematischer Ansatz der kooperativen Regelung mit begrenzter Information vorgestellt, der den menschlichen Bediener unterstützen kann, ohne die Referenzen oder die Systemzustände des Manipulators zu messen. Außerdem wird ein systematisches Entwurfskonzept für die kooperative Regelung mit begrenzter Information vorgestellt. Für diese Entwurfsmethode werden zwei neue Unterklassen der sogenannten Potenzialspiele eingeführt, die eine systematische Berechnung der Parameter der entwickelten kooperativen Regelung ohne manuelle Abstimmung ermöglichen. Schließlich wird das entwickelte Konzept der kooperativen Regelung am Beispiel einer großen mobilen Arbeitsmaschine angewandt, um seine Vorteile zu ermitteln und zu bewerten. Nach der Analyse in Simulationen wird die praktische Anwendbarkeit der Methode in drei Experimenten mit menschlichen Probanden an einem Simulator untersucht. Die Ergebnisse zeigen die Überlegenheit des entwickelten kooperativen Regelungskonzepts gegenüber der manuellen Steuerung und der nicht-kooperativen Steuerung hinsichtlich sowohl der objektiven Performanz als auch der subjektiven Bewertung der Probanden. Somit zeigt diese Dissertation, dass die kooperative Regelung mobiler Arbeitsmaschinen mit den entwickelten theoretischen Konzepten sowohl hilfreich als auch praktisch anwendbar ist

NASA space station automation: AI-based technology review. Executive summary

Research and Development projects in automation technology for the Space Station are described. Artificial Intelligence (AI) based technologies are planned to enhance crew safety through reduced need for EVA, increase crew productivity through the reduction of routine operations, increase space station autonomy, and augment space station capability through the use of teleoperation and robotics

Intelligent systems in manufacturing: current developments and future prospects

Global competition and rapidly changing customer requirements are demanding increasing changes in manufacturing environments. Enterprises are required to constantly redesign their products and continuously reconfigure their manufacturing systems. Traditional approaches to manufacturing systems do not fully satisfy this new situation. Many authors have proposed that artificial intelligence will bring the flexibility and efficiency needed by manufacturing systems. This paper is a review of artificial intelligence techniques used in manufacturing systems. The paper first defines the components of a simplified intelligent manufacturing systems (IMS), the different Artificial Intelligence (AI) techniques to be considered and then shows how these AI techniques are used for the components of IMS

Shared Control Policies and Task Learning for Hydraulic Earth-Moving Machinery

This thesis develops a shared control design framework for improving operator efficiency and performance on hydraulic excavation tasks. The framework is based on blended shared control (BSC), a technique whereby the operator’s command input is continually augmented by an assistive controller. Designing a BSC control scheme is subdivided here into four key components. Task learning utilizes nonparametric inverse reinforcement learning to identify the underlying goal structure of a task as a sequence of subgoals directly from the demonstration data of an experienced operator. These subgoals may be distinct points in the actuator space or distributions overthe space, from which the operator draws a subgoal location during the task. The remaining three steps are executed on-line during each update of the BSC controller. In real-time, the subgoal prediction step involves utilizing the subgoal decomposition from the learning process in order to predict the current subgoal of the operator. Novel deterministic and probabilistic prediction methods are developed and evaluated for their ease of implementation and performance against manually labeled trial data. The control generation component involves computing polynomial trajectories to the predicted subgoal location or mean of the subgoal distribution, and computing a control input which tracks those trajectories. Finally, the blending law synthesizes both inputs through a weighted averaging of the human and control input, using a blending parameter which can be static or dynamic. In the latter case, mapping probabilistic quantities such as the maximum a posteriori probability or statistical entropy to the value of the dynamic blending parameter may yield a more intelligent control assistance, scaling the intervention according to the confidence of the prediction. A reduced-scale (1/12) fully hydraulic excavator model was instrumented for BSC experimentation, equipped with absolute position feedback of each hydraulic actuator. Experiments were conducted using a standard operator control interface and a common earthmoving task: loading a truck from a pile. Under BSC, operators experienced an 18% improvement in mean digging efficiency, defined as mass of material moved per cycle time. Effects of BSC vary with regard to pure cycle time, although most operators experienced a reduced mean cycle time

Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study

The worldwide demand of ceramic tiles market is projected to spread about 21,000 million square meters by 2020. The rising infrastructure progress activities in emergent countries is expected to motivate the trade growth throughout the estimated period. The industry has fascinated a number of new competitors owing to the fast demand progress, thus executing the business extremely reasonable. The production of ceramic tiles involves two different stages: pre bisque firing kiln processes and post bisque firing kiln processes. Rejection encountered in pre bisque firing kiln processes can be recycled deprived of much damage to the environment however the post bisque firing kiln rejection cannot be reprocessed. On the other hand, greatest amount of thermal energy is consumed in the bisque firing kiln process. This research paper highlights a case study of frontier ceramic ltd to diminish the post bisque firing kiln rejections frequency during the production of ceramic wall tiles. In this perspective, 5S methodology is used to reorganize the workstations and process flow while the application of kaizens philosophy of continuous improvement has directed to 40% decrease in post bisque firing kiln rejection consequently saving energy and damage to environment

New Approaches in Automation and Robotics

The book New Approaches in Automation and Robotics offers in 22 chapters a collection of recent developments in automation, robotics as well as control theory. It is dedicated to researchers in science and industry, students, and practicing engineers, who wish to update and enhance their knowledge on modern methods and innovative applications. The authors and editor of this book wish to motivate people, especially under-graduate students, to get involved with the interesting field of robotics and mechatronics. We hope that the ideas and concepts presented in this book are useful for your own work and could contribute to problem solving in similar applications as well. It is clear, however, that the wide area of automation and robotics can only be highlighted at several spots but not completely covered by a single book