Analysis of Shoe Manufacturing Factory By Simulation of Production Processes

In this study, shoe manufacturing is analyzed and specific production policy is developed for the men’s shoe making company. The main characteristic of the shoe manufacturing is that the daily production rate and processing times are highly volatile and subject to high variances depending on the model and rapidly changing trends. The aim of this study is to determine the optimum production policy over the combinations of the models which will be produced in daily working schedule. A simulation study was developed to see at what degree the variations of the models effect the throughput rate

A front-end system to support cloud-based manufacturing of customised products

In today’s global market, customized products are amongst an important means to address diverse customer demand and in achieving a unique competitive advantage. Key enablers of this approach are existing product configuration and supporting IT-based manufacturing systems. As a proposed advancement, it considered that the development of a front-end system with a next level of integration to a cloud-based manufacturing infrastructure is able to better support the specification and on-demand manufacture of customized products. In this paper, a new paradigm of Manufacturing-as-a-Service (MaaS) environment is introduced and highlights the current research challenges in the configuration of customizable products. Furthermore, the latest development of the front-end system is reported with a view towards further work in the research

The relevance of outsourcing and leagile strategies in performance optimization of an integrated process planning and scheduling

Over the past few years growing global competition has forced the manufacturing industries to upgrade their old production strategies with the modern day approaches. As a result, recent interest has been developed towards finding an appropriate policy that could enable them to compete with others, and facilitate them to emerge as a market winner. Keeping in mind the abovementioned facts, in this paper the authors have proposed an integrated process planning and scheduling model inheriting the salient features of outsourcing, and leagile principles to compete in the existing market scenario. The paper also proposes a model based on leagile principles, where the integrated planning management has been practiced. In the present work a scheduling problem has been considered and overall minimization of makespan has been aimed. The paper shows the relevance of both the strategies in performance enhancement of the industries, in terms of their reduced makespan. The authors have also proposed a new hybrid Enhanced Swift Converging Simulated Annealing (ESCSA) algorithm, to solve the complex real-time scheduling problems. The proposed algorithm inherits the prominent features of the Genetic Algorithm (GA), Simulated Annealing (SA), and the Fuzzy Logic Controller (FLC). The ESCSA algorithm reduces the makespan significantly in less computational time and number of iterations. The efficacy of the proposed algorithm has been shown by comparing the results with GA, SA, Tabu, and hybrid Tabu-SA optimization methods

The feasibility of adopting clothing mass customisation in South Africa

Abstract: Mass Customisation (MC) is increasingly seen as a strategy to survive in the competitive clothing fashion markets. This importance to retail sales necessitates its consideration in the South African context. There is a paucity of literature on adopting MC so exploring the feasibility of MC for South African clothing manufacturers was a step in understanding what is required from manufacturers. Three corporate clothing manufacturers were selected for qualitative interviews to determine whether they currently exhibit identified competencies from literature considered essential to undertake MC. Two manufacturers exhibited key competencies of communication, human capital, flexibility and technology needed for MC success

Proposing a Tool for Supply Chain Configuration: An Application to Customised Production

The full implementation of collaborative production networks is crucial for companies willing to respond to consumer demand strongly focused on product customisation. This chapter proposes an approach to evaluate the performance of different Supply Chain (SC) configurations in a customised production context. The model is based on discrete-event simulation and is applied to the case of supply chain in the fashion sector to support the comparison between mass and customised production. A prototype web-based interface is also developed and proposed to facilitate the use of the model not only for experts in simulation but for any user in the SC management field

Cost modelling of rapid manufacturing based mass customisation system for fabrication of custom foot orthoses

PhD ThesisSolid freeform fabrication (SFF) or Additive manufacturing (AM) techniques have emerged in recent years as advanced manufacturing techniques. These techniques have demonstrated advantages particularly in situations where the demands for unique geometrical structured customer-specific products are high and the time to market is very short. Applications of these techniques in the medical sector in combination with the latest medical digital imaging technologies are growing quickly. The techniques have inherent advantages of compatibility with the output information of medical digitising techniques. Foot orthoses are medical devices used as shoe inserts in the treatment of foot disorders, injuries and diseases such as diabetes, rheumatoid arthritis, congenital defects and other foot related injuries. Currently custom foot orthoses are fabricated through manufacturing techniques which involve costly and based on lengthy trial and error manufacturing process. These techniques have limitations in terms of fabricating required geometries and incorporating complex design features in the custom-made orthoses. The novelty of this research is to explore the commercial scale application of rapid manufacturing techniques and to assess a rapid manufacturing based design and fabrication system for production of custom foot orthoses. The developed system is aimed at delivering the custom made orthoses at mass scale with improved fit, consistency, accuracy and increased product quality. The traditional design and fabrication process for production of custom foot orthoses was investigated and modelled with IDEF0 modelling methodology. The developed IDEF0 model was re-modelled and then the rapid manufacturing approach was integrated in the design and fabrication process. The main functions of foot geometry capture, orthoses design and manufacture of orthoses were modelled and evaluated individually with respect to time and cost and quality of the final product. Different well-established rapid manufacturing techniques were integrated in the current design and fabrication process. The results showed that the techniques have significant impacts on the overall design and fabrication process in terms of increased process efficiency, low lead-time, increased productivity and improved quality of the final product. An orthosis model was fabricated on an experimental basis using different well established rapid manufacturing techniques. The techniques were separately investigated and analysed in terms of orthoses fabrication cost and build time. The cost and lead-time in different techniques were modelled, analysed and evaluated for evaluation of commercial scale applications. The analysis and evaluation of the cost and lead-time modelled for different rapid manufacturing techniques showed that selective laser sintering technique is the better option for integrating the technique in fabrication of custom foot orthoses and that it has the potential to compete with conventional techniques

A framework for co-designing product and production system to support resource-efficient manufacturing

This thesis reports on research undertaken to investigate how to advance the current practices of resource efficiency and sustainability consideration in manufacturing business through the simultaneous design of Product and Production System (P&PS). The primary objective of this research is the development of a framework and methods to support a manufacturer to transform the current independent design processes into a single design process facilitating designs of resource-efficient P&PS. [Continues.

[Editorial] Strategies and practices for inclusive manufacturing: 21st century sustainable manufacturing competitiveness

This editorial introduces the purpose of the special issue with the summary of three perspectives of innovations in inclusive manufacturing such as people-oriented, environmental oriented and technology-oriented innovations. The editorial summarises the accepted papers based on the three perspectives of inclusive manufacturing innovation classification. The inclusive manufacturing way forward is discussed in the future research directions section. Overall this call didn’t receive many people-oriented innovation submissions. However, there are a decent amount of work in environmental and technology-oriented innovations. Hopefully, this editorial piece will draw attention towards people-oriented innovation from the manufacturing researchers in the future