Synthesis of two-phase polymer particles in supercritical carbon dioxide

The synthesis of particles with discrete phases using traditional emulsion polymerisation is a well-established process. Phase-separated particles have a wide range of applications, such as in coatings, drug delivery, impact modification and as supports in catalysis. However, as a dry powder is often desired for the end application, post-polymerisation, energy intensive drying steps are usually required for the removal of water. Alternatively, dispersion polymerisation utilising supercritical carbon dioxide (scCO2) as a reaction medium allows for the production of dry, free-flowing powders upon release of the CO2. Here, we present the innovative use of scCO2 to provide a novel and environmentally acceptable route for creating phase-separated particles. Particles containing a high Tg poly(methyl methacrylate) (PMMA) phase, combined with a low Tg polymer phase of either poly(benzyl acrylate) (PBzA) or poly(butyl acrylate) (PBA), were investigated. Both monomers were added to the reaction after the formation of PMMA seed particles. Benzyl acrylate (BzA) was chosen as a model low Tg monomer, with well-defined and detectable functionality when mixed with PMMA. Butyl acrylate (BA) was also used as an alternative, more industrially relevant monomer. The loading of the low Tg monomer was varied and full characterisation of the particles produced was performed to elucidate their internal morphologies and compositions

Microfluidic synthesis and assembly of reactive polymer beads to form new structured polymer materials

Monodisperse and size-controlled polymer particles were produced without surfactant or wash-coat from O/W monomer emulsions and ‘‘on the fly’’ polymerization under UV irradiation in a very simple needle/tubing system. The effect of the viscosity of the continuous phase on the size of final particles was investigated. The capillary number ratio was found to be relevant to predict the size of the droplets. A relation between dimensionless numbers predicts particle diameter as a function of the needle inner diameter and both velocity and viscosity ratios of continuous and dispersed phases. A functional comonomer was incorporated in the monomer phase so as to obtain polymer microparticles bearing reactive groups on their surface. Polymer beads necklaces were thus formed by linking polymer particles together

Influence of key polymer attributes, manufacturing conditions and sintering on abuse deterrence of physical barrier type abuse deterrent formulations (ADF)

When sintering us used to treat tablet formulations containing polyethylene oxide (PEO), the polymer particles are able to form stronger bonds thereby increase tablet tensile strength. This increase in strength can make it more difficult for an abuser to break, chew, or grind opioid tablets. A mechanistic study was implemented to understand the key sintering factors that influence tensile strength

Transport of polymer particles in a oil-water flow in porous media: enhancing oil recovery

We study a heuristic, core-scale model for the transport of polymer particles in a two phase (oil and water) porous medium. We are motivated by recent experimental observations which report increased oil recovery when polymers are injected after the initial waterflood. The recovery mechanism is believed to be microscopic diversion of the flow, where injected particles can accumulate in narrow pore throats and clog it, in a process known as a log-jamming effect. The blockage of the narrow pore channels lead to a microscopic diversion of the water flow, causing a redistribution of the local pressure, which again can lead to the mobilization of trapped oil, enhancing its recovery. Our objective herein is to develop a core-scale model that is consistent with the observed production profiles. We show that previously obtained experimental results can be qualitatively explained by a simple two-phase flow model with an additional transport equation for the polymer particles. A key aspect of the formulation is that the microscopic heterogeneity of the rock and a dynamic altering of the permeability must be taken into account in the rate equations.Comment: 20 pages, 9 Figures Submitted to Transport in Porous Medi

Simulation of particle size distribution in continuous emulsion polymerization through a modified population balance approach

A detailed mathematical model for particle size distribution in continuous emulsion polymerization of styrene and vinyl acetate is proposed on the basis of the population balance in the presence of several kinetic and mass transfer processes. This study is limited to the Smith-Ewart case II, which assumes instantaneous free radical termination within polymer particles. Radical desorption mechanism from polymer particles is included in the model and the desorption rate is formulated from the diffusion theory which suggests that the rate coefficient should be inversely proportional to the surface area of polymer particles

Lipopeptide overproduction by cell immobilization on iron-enriched light polymer particles

The study concerns surfactin and/or fengycin batch production by immobilized cells of Bacillus subtilis ATCC 21332. Light carriers designed for a three phase inverse fluidized bed biofilm reactor (TPFIBR) were used. With respect to the biofilm reactor development, a new support based on iron grafting onto polypropylene foams has been proposed. A suspension solid-state grafting process was applied to graft ferric acetylacetonate onto polypropylene (PP) foams with a density of 0.3–0.7 g/cm3. The iron contents grafted onto PP increased with the reaction time and then it tended to level off. The iron contents at 7.5 and 10 h are 0.74 and 0.75 wt%, respectively. It was specified that the equilibrium was reached at 7.5 h. Influence of particles on lipopeptide production was analyzed in two kinds of experiments: preliminary colonization step of particles, followed by production step in modified culture medium (named in this work colonization step) or direct addition of pellets in culturemedium (named production step). All PP+ iron pellets promoted biomass enhancement. The production yield was modified for all types of PP supports, containing respectively 0, 0.35 and 0.75% of iron. The immobilized cultures produced 2.09–4.3 times more biosurfactants than planktonic cells. In production experiments addition of carriers seemed tomodify the ratio between surfactin and fengycin with an enhancement of the fengycin production. The highest concentration of fengycin was obtained with addition of pellets containing 0.35% of iron

Systems and methods for monitoring solids using mechanical resonator

Multi-phase system monitoringmethods, systems and apparatus aredisclosed. Preferred embodiments comprise one or more mechanical resonator sensing elements. In preferred embodiments a sensor or a sensor subassembly is ported to a fluidized bed vessel such as a fluidized bed polymerization reactor