Energy saving: From engineering to crop management

In greenhouse horticulture, energy costs form an increasingly larger part of the total production costs. Energy is primarily used for temperature control, reduction of air humidity, increase of light intensity and CO2 supply. Use of fossil energy can be reduced by limiting the energy demand of the system and decreasing energy losses, by intelligent climate control, by increasing the energy efficiency of the crop and by replacing fossil energy sources by sustainable ones. Energy requirement of the greenhouse can be lowered up to 20-30% by using greenhouse covers with higher insulating values and the use of energy screens. A prerequisite is that these materials should not involve considerable light loss, since this would result in a loss of production. In energy efficient greenhouse concepts, durable energy sources should be included. In (semi-)closed greenhouses, the excess of solar energy in summer is collected and stored in aquifers to be reused in winter to heat the greenhouse. Ventilation windows are closed, with specific benefits to the crop: high CO2 levels can be maintained, and temperature and humidity can be controlled to the needs of the crop. Development of new greenhouse concepts is ongoing. Current examples are greenhouse systems which convert natural energy sources such as solar energy into high-value energy such as electricity. Given a certain technical infrastructure of the greenhouse, energy consumption can be further reduced by energy efficient climate control and crop management. Essential elements are to allow fluctuating temperatures, lower crop transpiration, allow higher humidities, make efficient use of light and create fluent transitions in set points. Consequences for plant growth are related to rate of development, photosynthesis, assimilate distribution, transpiration and the occurrence of diseases or disorders. Since processes involved are complex, knowledge exchange between researchers and growers is essential to realize the goals set to reduce the energy consumption

The Living Rainforest Sustainable Greenhouses

The Living Rainforest (www.livingrainforest.org) is an educational charity that uses rainforest ecology as a metaphor for communicating general sustainability issues to the public. Its greenhouses and office buildings are to be renovated using the most sustainable methods currently available. This will be realised through construction of a high insulating greenhouse covering with a k-value of less than 2 Wm-2K-1, passive seasonal storage of excess summer solar energy in the ground by a ground source heat exchanger and exploitation of this low grade solar energy for heating in winter by a heat pump. In winter the heat pump will produce cold water to cool the ground allowing a passive cooling function in summer via the GSHE. It will be demonstrated that a GSHE is an alternative for an open aquifer in regions with no aquifer availability. The heat pump will deliver the heating baseload, the peak load will be delivered by a biomass boiler, fired with locally-sourced low-cost wood chips. It is expected that the energy saving will be about 75%, resulting in a major cost reduction. The low k-value of the covering is linked to a light transmission of 75 %. This is high enough for the demands of the vegetation in The Living Rainforest. Because the inner greenhouse climate demands are comparable to that of ornamentals, the results will be applicable to commercial ornamental production. In future low k-value coverings will also be available with high light transmission, allowing wider application of the results. This paper focuses on the correlation between k-value, light transmission and energy demand in order to investigate the trade-off between light transmittance (a major energy gain) and heat loss. The effects of these design parameters on storage and harvesting capacity are also considered but appear to have a low sensitivity. The renovated greenhouse site at The Living Rainforest will show that new greenhouses and ecology can be linked to sustainability and this will be communicated and demonstrated to the public

Cooling Strategies for Greenhouses in Summer: Control of Fogging by Pulse Width Modulation

The possibilities for improving the control of greenhouse fogging systems, were studied by comparing several combinations of ventilation cooling techniques, shade screening and low-pressure fogging. The study was divided into three parts: experiments, modelling and simulations. In the first part of the paper, ten combinations of five cooling techniques were tested during the summers of 2002 and 2003 in a 132m2 greenhouse with a steel structure and a single-layer methacrylate cover located in Madrid, Spain. An analysis of variance of the climatic parameters was carried out to determine which combinations produced significant differences in inside temperature or relative humidity. Comparing the values for the inside to outside temperature difference, the combination of a shade screen and above-screen fogging achieved a difference in temperature almost the same as that for under-screen fogging, but the relative humidity was significantly lower. In the second part of the study a dynamic model was developed (2002) and validated (2003). The mean absolute error obtained for inside temperature was similar in the fit and the validation and it was less than 1.5 1C in both cases. The model was used to simulate the inside air temperature for a fog system working without shading, and above and under a shade screen. Control algorithms were developed for reducing system water consumption. In the three cases a simple on/off control with a fixed fogging cycle was compared with a pulse width modulation (PWM) strategy, in which the duration of the fogging pulse was increased as a function of inside temperature. The strategies with PWM applied to the fog system were able to reduce water consumption by 8–15% with respect to the strategies with a fixed fogging cycle

Learning Agent for a Heat-Pump Thermostat With a Set-Back Strategy Using Model-Free Reinforcement Learning

The conventional control paradigm for a heat pump with a less efficient auxiliary heating element is to keep its temperature set point constant during the day. This constant temperature set point ensures that the heat pump operates in its more efficient heat-pump mode and minimizes the risk of activating the less efficient auxiliary heating element. As an alternative to a constant set-point strategy, this paper proposes a learning agent for a thermostat with a set-back strategy. This set-back strategy relaxes the set-point temperature during convenient moments, e.g. when the occupants are not at home. Finding an optimal set-back strategy requires solving a sequential decision-making process under uncertainty, which presents two challenges. A first challenge is that for most residential buildings a description of the thermal characteristics of the building is unavailable and challenging to obtain. A second challenge is that the relevant information on the state, i.e. the building envelope, cannot be measured by the learning agent. In order to overcome these two challenges, our paper proposes an auto-encoder coupled with a batch reinforcement learning technique. The proposed approach is validated for two building types with different thermal characteristics for heating in the winter and cooling in the summer. The simulation results indicate that the proposed learning agent can reduce the energy consumption by 4-9% during 100 winter days and by 9-11% during 80 summer days compared to the conventional constant set-point strategyComment: Submitted to Energies - MDPI.co

Technical solutions to prevent heat stress induced crop growth reduction for three climatic regions in Mexico

In the last 15 years a significant increase in greenhouse area has occurred in Mexico, from a modest 50 hectares in 1990 to over 2,000 hectares in 2004. The rapid increase in greenhouse area is a result of an attractive export market, USA. Mexican summer midday temperatures are well above crop optimum and cooling is needed if heat stress induced crop growth reduction is to be prevented. The objective of this study was to determine the effectiveness and feasibility of greenhouse cooling systems for tomato culture under desert, humid tropic and temperate Mexican weather conditions. These climate regions are represented by Mexicali, Merida and Huejutla respectively. The cooling systems included a variety of passive and active systems, which through an engineering design methodology were combined to suit the climate conditions of the 3 regions. The evaluation was conducted via simulation, taking into account the most important temperature effects on crop growth and yield. The results showed that the cooling systems were effective in decreasing heat stress to plants. Investment costs of greenhouse with cooling equipment were under USD 50 m-2 and operational costs were under USD 10 m-2 for all equipment combinations and treatments except for the humid tropic climate of Merida. Solutions for Merida were both economically and physically not feasible due to too high humidity levels. This model study clearly indicates that cooling is feasible in desert and moderate climate regions of Mexico but in humid tropic climate regions feasibility is a problem. Application of design methodology and design evaluation with help of simulation greatly contributed to pointing out effective and non-effective solutions to reduce heat stress in hot climates

Recent passive technologies of greenhouse systems: a review

There are 130 countries produces greenhouse vegetables commercially with more than 1.1 million acres in 2016. Most of the greenhouses deal with high operating costs due to the great energy needs. The high heat loss because of the greenhouse envelope material is responsible for the high energy demand in greenhouses. Nevertheless, each area having a specific need which affects to the energy level and conventional greenhouse technologies tend to have poor U-values. It causes energy for heating is very dominant up to 85% of the total greenhouse energy demand in cold climates countries. While, for the hot climate countries the energy for cooling is more prevalent. Therefore, this paper presents the latest technological developments used in greenhouses in various countries used to control the microclimate in the greenhouse focusing on passive techniques. It is found that PCM recently used to provide heating and cooling for Mediterranean climate. Moreover, closed greenhouse concept based system for Northern climatic improves the reduction energy demands by 80% with a potential payback of 6 years. Additionally, for most countries double glazing envelopes to be the most frequently powerful to increase the greenhouse performance