Development of a supervisory internet of things (IoT) system for factories of the future

Big data is of great importance to stakeholders, including manufacturers, business partners, consumers, government. It leads to many benefits, including improving productivity and reducing the cost of products by using digitalised automation equipment and manufacturing information systems. Some other benefits include using social media to build the agile cooperation between suppliers and retailers, product designers and production engineers, timely tracking customers’ feedbacks, reducing environmental impacts by using Internet of Things (IoT) sensors to monitor energy consumption and noise level. However, manufacturing big data integration has been neglected. Many open-source big data software provides complicated capabilities to manage big data software for various data-driven applications for manufacturing. In this research, a manufacturing big data integration system, named as Data Control Module (DCM) has been designed and developed. The system can securely integrate data silos from various manufacturing systems and control the data for different manufacturing applications. Firstly, the architecture of manufacturing big data system has been proposed, including three parts: manufacturing data source, manufacturing big data ecosystem and manufacturing applications. Secondly, nine essential components have been identified in the big data ecosystem to build various manufacturing big data solutions. Thirdly, a conceptual framework is proposed based on the big data ecosystem for the aim of DCM. Moreover, the DCM has been designed and developed with the selected big data software to integrate all the three varieties of manufacturing data, including non-structured, semi-structured and structured. The DCM has been validated on three general manufacturing domains, including product design and development, production and business. The DCM cannot only be used for the legacy manufacturing software but may also be used in emerging areas such as digital twin and digital thread. The limitations of DCM have been analysed, and further research directions have also been discussed

Koneoppimiskehys petrokemianteollisuuden sovelluksille

Machine learning has many potentially useful applications in process industry, for example in process monitoring and control. Continuously accumulating process data and the recent development in software and hardware that enable more advanced machine learning, are fulfilling the prerequisites of developing and deploying process automation integrated machine learning applications which improve existing functionalities or even implement artificial intelligence. In this master's thesis, a framework is designed and implemented on a proof-of-concept level, to enable easy acquisition of process data to be used with modern machine learning libraries, and to also enable scalable online deployment of the trained models. The literature part of the thesis concentrates on studying the current state and approaches for digital advisory systems for process operators, as a potential application to be developed on the machine learning framework. The literature study shows that the approaches for process operators' decision support tools have shifted from rule-based and knowledge-based methods to machine learning. However, no standard methods can be concluded, and most of the use cases are quite application-specific. In the developed machine learning framework, both commercial software and open source components with permissive licenses are used. Data is acquired over OPC UA and then processed in Python, which is currently almost the de facto standard language in data analytics. Microservice architecture with containerization is used in the online deployment, and in a qualitative evaluation, it proved to be a versatile and functional solution.Koneoppimisella voidaan osoittaa olevan useita hyödyllisiä käyttökohteita prosessiteollisuudessa, esimerkiksi prosessinohjaukseen liittyvissä sovelluksissa. Jatkuvasti kerääntyvä prosessidata ja toisaalta koneoppimiseen soveltuvien ohjelmistojen sekä myös laitteistojen viimeaikainen kehitys johtavat tilanteeseen, jossa prosessiautomaatioon liitettyjen koneoppimissovellusten avulla on mahdollista parantaa nykyisiä toiminnallisuuksia tai jopa toteuttaa tekoälysovelluksia. Tässä diplomityössä suunniteltiin ja toteutettiin prototyypin tasolla koneoppimiskehys, jonka avulla on helppo käyttää prosessidataa yhdessä nykyaikaisten koneoppimiskirjastojen kanssa. Kehys mahdollistaa myös koneopittujen mallien skaalautuvan käyttöönoton. Diplomityön kirjallisuusosa keskittyy prosessioperaattoreille tarkoitettujen digitaalisten avustajajärjestelmien nykytilaan ja toteutustapoihin, avustajajärjestelmän tai sen päätöstukijärjestelmän ollessa yksi mahdollinen koneoppimiskehyksen päälle rakennettava ohjelma. Kirjallisuustutkimuksen mukaan prosessioperaattorin päätöstukijärjestelmien taustalla olevat menetelmät ovat yhä useammin koneoppimiseen perustuvia, aiempien sääntö- ja tietämyskantoihin perustuvien menetelmien sijasta. Selkeitä yhdenmukaisia lähestymistapoja ei kuitenkaan ole helposti pääteltävissä kirjallisuuden perusteella. Lisäksi useimmat tapausesimerkit ovat sovellettavissa vain kyseisissä erikoistapauksissa. Kehitetyssä koneoppimiskehyksessä on käytetty sekä kaupallisia että avoimen lähdekoodin komponentteja. Prosessidata haetaan OPC UA -protokollan avulla, ja sitä on mahdollista käsitellä Python-kielellä, josta on muodostunut lähes de facto -standardi data-analytiikassa. Kehyksen käyttöönottokomponentit perustuvat mikropalveluarkkitehtuuriin ja konttiteknologiaan, jotka osoittautuivat laadullisessa testauksessa monipuoliseksi ja toimivaksi toteutustavaksi

DIN Spec 91345 RAMI 4.0 compliant data pipelining: An approach to support data understanding and data acquisition in smart manufacturing environments

Today, data scientists in the manufacturing domain are confronted with a set of challenges associated to data acquisition as well as data processing including the extraction of valuable in-formation to support both, the work of the manufacturing equipment as well as the manufacturing processes behind it. One essential aspect related to data acquisition is the pipelining, including various commu-nication standards, protocols and technologies to save and transfer heterogenous data. These circumstances make it hard to understand, find, access and extract data from the sources depend-ing on use cases and applications. In order to support this data pipelining process, this thesis proposes the use of the semantic model. The selected semantic model should be able to describe smart manufacturing assets them-selves as well as to access their data along their life-cycle. As a matter of fact, there are many research contributions in smart manufacturing, which already came out with reference architectures or standards for semantic-based meta data descrip-tion or asset classification. This research builds upon these outcomes and introduces a novel se-mantic model-based data pipelining approach using as a basis the Reference Architecture Model for Industry 4.0 (RAMI 4.0).Hoje em dia, os cientistas de dados no domínio da manufatura são confrontados com várias normas, protocolos e tecnologias de comunicação para gravar, processar e transferir vários tipos de dados. Estas circunstâncias tornam difícil compreender, encontrar, aceder e extrair dados necessários para aplicações dependentes de casos de utilização, desde os equipamentos aos respectivos processos de manufatura. Um aspecto essencial poderia ser um processo de canalisação de dados incluindo vários normas de comunicação, protocolos e tecnologias para gravar e transferir dados. Uma solução para suporte deste processo, proposto por esta tese, é a aplicação de um modelo semântico que descreva os próprios recursos de manufactura inteligente e o acesso aos seus dados ao longo do seu ciclo de vida. Muitas das contribuições de investigação em manufatura inteligente já produziram arquitecturas de referência como a RAMI 4.0 ou normas para a descrição semântica de meta dados ou classificação de recursos. Esta investigação baseia-se nestas fontes externas e introduz um novo modelo semântico baseado no Modelo de Arquitectura de Referência para Indústria 4.0 (RAMI 4.0), em conformidade com a abordagem de canalisação de dados no domínio da produção inteligente como caso exemplar de utilização para permitir uma fácil exploração, compreensão, descoberta, selecção e extracção de dados

Data Spaces

This open access book aims to educate data space designers to understand what is required to create a successful data space. It explores cutting-edge theory, technologies, methodologies, and best practices for data spaces for both industrial and personal data and provides the reader with a basis for understanding the design, deployment, and future directions of data spaces. The book captures the early lessons and experience in creating data spaces. It arranges these contributions into three parts covering design, deployment, and future directions respectively. The first part explores the design space of data spaces. The single chapters detail the organisational design for data spaces, data platforms, data governance federated learning, personal data sharing, data marketplaces, and hybrid artificial intelligence for data spaces. The second part describes the use of data spaces within real-world deployments. Its chapters are co-authored with industry experts and include case studies of data spaces in sectors including industry 4.0, food safety, FinTech, health care, and energy. The third and final part details future directions for data spaces, including challenges and opportunities for common European data spaces and privacy-preserving techniques for trustworthy data sharing. The book is of interest to two primary audiences: first, researchers interested in data management and data sharing, and second, practitioners and industry experts engaged in data-driven systems where the sharing and exchange of data within an ecosystem are critical

Technologies and Applications for Big Data Value

This open access book explores cutting-edge solutions and best practices for big data and data-driven AI applications for the data-driven economy. It provides the reader with a basis for understanding how technical issues can be overcome to offer real-world solutions to major industrial areas. The book starts with an introductory chapter that provides an overview of the book by positioning the following chapters in terms of their contributions to technology frameworks which are key elements of the Big Data Value Public-Private Partnership and the upcoming Partnership on AI, Data and Robotics. The remainder of the book is then arranged in two parts. The first part “Technologies and Methods” contains horizontal contributions of technologies and methods that enable data value chains to be applied in any sector. The second part “Processes and Applications” details experience reports and lessons from using big data and data-driven approaches in processes and applications. Its chapters are co-authored with industry experts and cover domains including health, law, finance, retail, manufacturing, mobility, and smart cities. Contributions emanate from the Big Data Value Public-Private Partnership and the Big Data Value Association, which have acted as the European data community's nucleus to bring together businesses with leading researchers to harness the value of data to benefit society, business, science, and industry. The book is of interest to two primary audiences, first, undergraduate and postgraduate students and researchers in various fields, including big data, data science, data engineering, and machine learning and AI. Second, practitioners and industry experts engaged in data-driven systems, software design and deployment projects who are interested in employing these advanced methods to address real-world problems

Technologies and Applications for Big Data Value

This open access book explores cutting-edge solutions and best practices for big data and data-driven AI applications for the data-driven economy. It provides the reader with a basis for understanding how technical issues can be overcome to offer real-world solutions to major industrial areas. The book starts with an introductory chapter that provides an overview of the book by positioning the following chapters in terms of their contributions to technology frameworks which are key elements of the Big Data Value Public-Private Partnership and the upcoming Partnership on AI, Data and Robotics. The remainder of the book is then arranged in two parts. The first part “Technologies and Methods” contains horizontal contributions of technologies and methods that enable data value chains to be applied in any sector. The second part “Processes and Applications” details experience reports and lessons from using big data and data-driven approaches in processes and applications. Its chapters are co-authored with industry experts and cover domains including health, law, finance, retail, manufacturing, mobility, and smart cities. Contributions emanate from the Big Data Value Public-Private Partnership and the Big Data Value Association, which have acted as the European data community's nucleus to bring together businesses with leading researchers to harness the value of data to benefit society, business, science, and industry. The book is of interest to two primary audiences, first, undergraduate and postgraduate students and researchers in various fields, including big data, data science, data engineering, and machine learning and AI. Second, practitioners and industry experts engaged in data-driven systems, software design and deployment projects who are interested in employing these advanced methods to address real-world problems

Data Spaces

This open access book aims to educate data space designers to understand what is required to create a successful data space. It explores cutting-edge theory, technologies, methodologies, and best practices for data spaces for both industrial and personal data and provides the reader with a basis for understanding the design, deployment, and future directions of data spaces. The book captures the early lessons and experience in creating data spaces. It arranges these contributions into three parts covering design, deployment, and future directions respectively. The first part explores the design space of data spaces. The single chapters detail the organisational design for data spaces, data platforms, data governance federated learning, personal data sharing, data marketplaces, and hybrid artificial intelligence for data spaces. The second part describes the use of data spaces within real-world deployments. Its chapters are co-authored with industry experts and include case studies of data spaces in sectors including industry 4.0, food safety, FinTech, health care, and energy. The third and final part details future directions for data spaces, including challenges and opportunities for common European data spaces and privacy-preserving techniques for trustworthy data sharing. The book is of interest to two primary audiences: first, researchers interested in data management and data sharing, and second, practitioners and industry experts engaged in data-driven systems where the sharing and exchange of data within an ecosystem are critical

A Scalable and Secure System Architecture for Smart Buildings

Recent years has seen profound changes in building technologies both in Europe and worldwide. With the emergence of Smart Grid and Smart City concepts, the Smart Building has attracted considerable attention and rapid development. The introduction of novel information and communication technologies (ICT) enables an optimized resource utilization while improving the building performance and occupants' satisfaction over a broad spectrum of operations. However, literature and industry have drawn attention to certain barriers and challenges that inhibit its universal adoption. The Smart Building is a cyber-physical system, which as a whole is more than the sum of its parts. The heterogeneous combination of systems, processes, and practices requires a multidisciplinary research. This work proposes and validates a systems engineering approach to the investigation of the identified challenges and the development of a viable architecture for the future Smart Building. Firstly, a data model for the building management system (BMS) enables a semantic abstraction of both the ICT and the building construction. A high-level application programming interface (API) facilitates the creation of generic management algorithms and external applications, independent from each Smart Building instance, promoting the intelligence portability and lowering the cost. Moreover, the proposed architecture ensures the scalability regardless of the occupant activities and the complexity of the optimization algorithms. Secondly, a real-time message-oriented middleware, as a distributed embedded architecture within the building, empowers the interoperability of the ICT devices and networks and their integration into the BMS. The middleware scales to any building construction regardless of the devices' performance and connectivity limitations, while a secure architecture ensures the integrity of data and operations. An extensive performance and energy efficiency study validates the proposed design. A "building-in-the-loop" emulation system, based on discrete-event simulation, virtualizes the Smart Building elements (e.g., loads, storage, generation, sensors, actuators, users, etc.). The high integration with the message-oriented middleware keeps the BMS agnostic to the virtual nature of the emulated instances. Its cooperative multitasking and immerse parallelism allow the concurrent emulation of hundreds of elements in real time. The virtualization facilitates the development of energy management strategies and financial viability studies on the exact building and occupant activities without a prior investment in the necessary infrastructure. This work concludes with a holistic system evaluation using a case study of a university building as a practical retrofitting estimation. It illustrates the system deployment, and highlights how a currently under development energy management system utilizes the BMS and its data analytics for demand-side management applications

Bioinspired metaheuristic algorithms for global optimization

This paper presents concise comparison study of newly developed bioinspired algorithms for global optimization problems. Three different metaheuristic techniques, namely Accelerated Particle Swarm Optimization (APSO), Firefly Algorithm (FA), and Grey Wolf Optimizer (GWO) are investigated and implemented in Matlab environment. These methods are compared on four unimodal and multimodal nonlinear functions in order to find global optimum values. Computational results indicate that GWO outperforms other intelligent techniques, and that all aforementioned algorithms can be successfully used for optimization of continuous functions