Surface profile prediction and analysis applied to turning process

An approach for the prediction of surface profile in turning process using Radial Basis Function (RBF) neural networks is presented. The input parameters of the RBF networks are cutting speed, depth of cut and feed rate. The output parameters are Fast Fourier Transform (FFT) vector of surface profile for the prediction of surface profile. The RBF networks are trained with adaptive optimal training parameters related to cutting parameters and predict surface profile using the corresponding optimal network topology for each new cutting condition. A very good performance of surface profile prediction, in terms of agreement with experimental data, was achieved with high accuracy, low cost and high speed. It is found that the RBF networks have the advantage over Back Propagation (BP) neural networks. Furthermore, a new group of training and testing data were also used to analyse the influence of tool wear and chip formation on prediction accuracy using RBF neural networks

Program latihan industri di Kolej Universiti Teknologi Tun Hussein Onn : kajian terhadap perlaksanaan sistem penilaian

Kajian yang dijalankan adalah bertajuk "Program Lalilian lndustri Di Kolej Universiti Teknologi Tun Hussein Onn : Kajian Terhadap Perlaksanaan Sistem Penilaian". Sampel terdin daripada 6 orang pakar serta 63 orang pelajar yang terlibat dalam latihan industri. Maklumat yang diperolehi berdasarkan kaedah kualitatif dan kuantitatif Data dianalisis untuk meninjau kaedah penilaian yang dijalankan dan seterusnya memastikan apakali sistem penilaian yang perlu diperbaiki. Secara keseluruhannya, kebanyakan responden berpendapat bahawa sistem penilaian yang sedia ada adalah perlu diperbaki dan disistematikkan selaras dengan ISO 9000 : 2001. Berdasarkan daripada keputusan yang diperolehi dan bimbingnan pakar dari Unit Latihan lndustri KUiTTHO, maka satu "Buku Panduan Penilaian Latihan lndustri" dihasilkan dengan panduan yang ringkas dan lampiran borang-borang yang telah diperbaiki dan diubahsuai. Diharapkan produk mi dapat digunakan untuk masa-masa akan datang

An hybrid artificial inteligence aplied to diagnosis of failures in aeronautical and civil structures / Uma inteligência artificial híbrida aplicada ao diagnóstico de falhas em estruturas aeronáuticas e civis

This paper presents a new hybrid methodology to diagnose failures in aeronautical and civil structures using as a tool the Perceptron multi-layer artificial neural networks and ARTMAP-Fuzzy and the wavelet transform. The main application of this hybrid methodology. The main application of this methodology is the auxiliary structures inspection process in order to identify and characterize the flaws, as well as perform the decisions aiming at avoiding accidents or disasters. In order to evaluate this methodology, we carried out the modeling and simulation of signals from a numerical model of an aluminum beam and a building. The results demonstrate the robustness and accuracy methodology

Self-adjustable domain adaptation in personalized ECG monitoring integrated with IR-UWB radar

To enhance electrocardiogram (ECG) monitoring systems in personalized detections, deep neural networks (DNNs) are applied to overcome individual differences by periodical retraining. As introduced previously [4], DNNs relieve individual differences by fusing ECG with impulse radio ultra-wide band (IR-UWB) radar. However, such DNN-based ECG monitoring system tends to overfit into personal small datasets and is difficult to generalize to newly collected unlabeled data. This paper proposes a self-adjustable domain adaptation (SADA) strategy to prevent from overfitting and exploit unlabeled data. Firstly, this paper enlarges the database of ECG and radar data with actual records acquired from 28 testers and expanded by the data augmentation. Secondly, to utilize unlabeled data, SADA combines self organizing maps with the transfer learning in predicting labels. Thirdly, SADA integrates the one-class classification with domain adaptation algorithms to reduce overfitting. Based on our enlarged database and standard databases, a large dataset of 73200 records and a small one of 1849 records are built up to verify our proposal. Results show SADA\u27s effectiveness in predicting labels and increments in the sensitivity of DNNs by 14.4% compared with existing domain adaptation algorithms

Indirect multisignal monitoring and diagnosis of drill wear

A machine tool utilisation rate can be improved by an advanced condition monitoring system using modern sensor and signal processing techniques. A drilling test and analysis program for indirect tool wear measurement forms the basis of this thesis. For monitoring the drill wear a number of monitoring methods such as vibration, acoustic emission, sound, spindle power and axial force were tested. The signals were analysed in the time domain using statistical methods such as root mean square (rms) value and maximum. The signals were further analysed using Fast Fourier Transform (FFT) to determine their frequency contents. The effectiveness of the best sensors and analysis methods for predicting the remaining lifetime of a tool in use has been defined. The results show that vibration, sound and acoustic emission measurements are more reliable for tool wear monitoring than the most commonly used measurements of power consumption, current and force. The relationships between analysed signals and tool wear form a basis for the diagnosis system. Higher order polynomial regression functions with a limited number of terms have been developed and used to mimic drill wear development and monitoring parameters that follow this trend. Regression analysis solves the problem of how to save measuring data for a number of tools so as to follow the trend of the measuring signal; it also makes it possible to give a prognosis of the remaining lifetime of the drill. A simplified dynamic model has been developed to gain a better understanding of why certain monitoring methods work better than others. The simulation model also serves the testing of the developed automatic diagnostic method, which is based on the use of simplified fuzzy logic. The simplified fuzzy approach makes it possible to combine a number of measuring parameters and thus improves the reliability of diagnosis. In order to facilitate the handling of varying drilling conditions and work piece materials, the use of neural networks has been introduced in the developed approach. The scientific contribution of the thesis can be summarised as the development of an automatically adaptive diagnostic tool for drill wear detection. The new approach is based on the use of simplified fuzzy logic and higher order polynomial regression analysis, and it relies on monitoring methods that have been tested in this thesis. The diagnosis program does not require a lot of memory or processing power and consequently is capable of handling a great number of tools in a machining centre.reviewe

Analyses of Online Monitoring Signals for a GMAW Process Before and After Improvement

The ability to detect the onset of welding instability is a very powerful tool in welding process monitoring and control. Toward this goal, this study investigates a gas metal arc welding (GMAW) process by analyzing online monitoring signals. Two separate data sets are obtained from the process, which correspond to (a) a stable process after improvement and (b) a relatively unstable process which tends to exhibit spatter and poor weld bead geometry. Voltage, current, wire-feeding speed and line speed signals for both data sets are analysed and features are extracted from the raw signals using different signal processing techniques. Specifically, phase diagrams, signal distributions, Fast Fourier transform (FFT) and Wavelet Transform methodologies are implemented. The process parameters differ for the data corresponding to the stable and unstable processes rendering the two data sets incomparable. As such, an overlapping region of parameters is selected and this data is used to develop a multi-layer neural network model. The model uses the features extracted to distinguish between the two data sets under the similar input conditions. The trained model is then used to classify data as being from a stable process or an unstable process. Finally, an ant colony optimization algorithm is used to select the optimal subset of features for the classification model. For this task, fuzzy k-nearest neighbor algorithm is used as the classifier instead due to the computational simplicity. The results indicate that more than one single feature is able to yield 100% classification accuracy alone. A way to rank those features is discussed. Moreover, the effect of window size is also investigated

A sensitivity comparison of Neuro-fuzzy feature extraction methods from bearing failure signals

This thesis presents an account of investigations made into building bearing fault classifiers for outer race faults (ORF), inner race faults (IRF), ball faults (BF) and no fault (NF) cases using wavelet transforms, statistical parameter features and Artificial Neuro-Fuzzy Inference Systems (ANFIS). The test results showed that the ball fault (BF) classifier successfully achieved 100% accuracy without mis-classification, while the outer race fault (ORF), inner race fault (IRF) and no fault (NF) classifiers achieved mixed results

Structural failures diagnosis using a hybrid artificial intelligence method / Diagnóstico de falhas estruturais utilizando um método híbrido de inteligência artificial

This paper presents a Wavelet-artificial immune system algorithm to diagnose failures in aeronautical structures. Basically, after obtaining the vibration signals in the structure, is used the wavelet module for transformed the signals into the wavelet domain. Afterward, a negative selection artificial immune system realizes the diagnosis, identifying and classifying the failures. The main application of this methodology is the auxiliary structures inspection process in order to identify and characterize the flaws, as well as perform the decisions aiming at avoiding accidents or disasters. In order to evaluate this methodology, we carried out the modeling and simulation of signals from a numerical model of an aluminum beam, representing an aircraft structure such as a wing. The results demonstrate the robustness and accuracy methodology