Soft manipulators and grippers: A review

Soft robotics is a growing area of research which utilizes the compliance and adaptability of soft structures to develop highly adaptive robotics for soft interactions. One area in which soft robotics has the ability to make significant impact is in the development of soft grippers and manipulators. With an increased requirement for automation, robotics systems are required to perform task in unstructured and not well defined environments; conditions which conventional rigid robotics are not best suited. This requires a paradigm shift in the methods and materials used to develop robots such that they can adapt to and work safely in human environments. One solution to this is soft robotics, which enables soft interactions with the surroundings while maintaining the ability to apply significant force. This review paper assesses the current materials and methods, actuation methods and sensors which are used in the development of soft manipulators. The achievements and shortcomings of recent technology in these key areas are evaluated, and this paper concludes with a discussion on the potential impacts of soft manipulators on industry and society

Functional Soft Robotic Actuators Based on Dielectric Elastomers

Dielectric elastomer actuators (DEAs) are a promising soft actuator technology for robotics. Adding robotic functionalities--folding, variable stiffness, and adhesion--into their actuator design is a novel method to create functionalized robots with simplified actuator configurations. We first propose a foldable actuator that has a simple antagonistic DEA configuration allowing bidirectional actuation and passive folding. To prove the concept, a foldable elevon actuator with outline size of 70 mm × 130 mm is developed with a performance specification matched to a 400 mm wingspan micro air vehicle (MAV) of mass 130 g. The developed actuator exhibits actuation angles up to ± 26 ° and a torque of 2720 mN·mm in good agreement with a prediction model. During a flight, two of these integrated elevon actuators well controlled the MAV, as proven by a strong correlation of 0.7 between the control signal and the MAV motion. We next propose a variable stiffness actuator consisting of a pre-stretched DEA bonded on a low-melting-point alloy (LMPA) embedded silicone substrate. The phase of the LMPA changes between liquid and solid enabling variable stiffness of the structure, between soft and rigid states, while the DEA generates a bending actuation. A proof-of-concept actuator with dimension 40 mm length × 10mm width × 1mm thickness and a mass of 1 g is fabricated and characterized. Actuation is observed up to 47.5 ° angle and yielding up to 2.4 mN of force in the soft state. The stiffness in the rigid state is ~90 × larger than an actuator without LMPA. We develop a two-finger gripper in which the actuators act as the fingers. The rigid state allows picking up an object mass of 11 g (108 mN), to be picked up even though the actuated grasping force is only 2.4 mN. We finally propose an electroadhesion actuator that has a DEA design simultaneously maximizing electroadhesion and electrostatic actuation, while allowing self-sensing by employing an interdigitated electrode geometry. The concept is validated through development of a two-finger soft gripper, and experimental samples are characterized to address an optimal design. We observe that the proposed DEA design generates 10 × larger electroadhesion force compared to a conventional DEA design, equating to a gripper with a high holding force (3.5 N shear force for 1 cm^2) yet a low grasping force (1 mN). These features make the developed simple gripper to handle a wide range of challenging objects such as highly-deformable water balloons (35.6 g), flat paper (0.8 g), and a raw chicken egg (60.9 g), with its lightweight (1.5 g) and fast movement (100 ms to close fingers). The results in this thesis address the creation of the functionalized robots and expanding the use of DEAs in robotics

Multi-trigger thermo-electro-mechanical soft actuators under large deformations

Dielectric actuators (DEAs), because of their exceptional properties, are well-suited for soft actuators (or robotics) applications. This article studies a multi-stimuli thermo-dielectric-based soft actuator under large bending conditions. In order to determine the stress components and induced moment (or stretches), a nominal Helmholtz free energy density function with two types of hyperelastic models are employed. Non-linear electro-elasticity theory is adopted to derive the governing equations of the actuator. Total deformation gradient tensor is multiplicatively decomposed into electro-mechanical and thermal parts. The problem is solved using the second-order Runge-Kutta method. Then, the numerical results under thermo-mechanical loadings are validated against the finite element method (FEM) outcomes by developing a user-defined subroutine, UHYPER in a commercial FEM software. The effect of electric field and thermal stimulus are investigated on the mean radius of curvature and stresses distribution of the actuator. Results reveal that in the presence of electric field, the required moment to actuate the actuator is smaller. Finally, due to simplicity and accuracy of the present boundary problem, the proposed thermally-electrically actuator is expected to be used in future studies and 4D printing of artificial thermo-dielectric-based beam muscles

Artificial skin with sense of touch for robotic hand

This Master of Science thesis proposes a method to fabricate a soft robotic hand (SRH) with a sense of touch. Electronic skin (e-skin) – flexible and/or stretchable electronics that mimic the functions of human skin – is actively researched and developed for robotic applications (especially humanoid robots), owing to the high demand of robots that can safely interact with humans in the different industrial sectors. E-skin is also in demand for high-quality prosthetics that leverage the advances in brain-machine interfaces. The emphasis in this thesis is on the fabrication and characterization of an e-skin. The objective of this skin is to give an estimation of the amount of force exerted on it, which is beneficial for the SRH to feedback information about the manipulated object. We are aiming in this thesis to use fabrication approach of rapid prototyping to fulfill the following characteristics in SRH: actuation, soft touch, and sensation capabilities. Accordingly, we propose using 3D printing to fabricate both hand skeleton and molds to be used for artificial skin casting. Fingers are actuated by driving cables which are extended through inner channels embedded inside the hand skeleton. The specific goal of this thesis is to compare two different types of touch sensors for e-skin, one piezoresistive and one capacitive. The selected technologies are discussed in detail, and sensors based on these technologies are fabricated, characterized and analyzed comparatively. The results showed the potential of disclosing tactile information by implanting sensors in SRH. With comparing the piezoresistive sensor to the capacitive sensor, the latter exhibited a simpler approach for integration with the artificial skin to develop e-skin because it was feasible to fabricate the e-skin in one step instead of fabricating the artificial skin and the sensor separately. From the perspective of performance, capacitive sensor demonstrated higher efficiency in general compared to the piezoresistive sensor. As an example, the response in the piezore-sistive and capacitive sensor, showed linearity of 5.3% (on a logarithmic scale) 1.8% for both sensors, respectively. Moreover, the signal hysteresis in the capacitive sensor was better with a deviation of 2.7%, compared to 18.2% for the piezoresistive sensor. Finally, a SRH with integrated touch sensors is demonstrated. This paves the way for further research on utilizing the developed e-skin for objects recognition during hand gripping or designing a closed control loop system for dexterous control over the force of gripping. Moreover, an efficient artificial limb with sensation capabilities can be developed to feedback sensory information to the brain of the patient after being processed by a brain-machine interface

Dynamic Morphological Computation Through Damping Design of Soft Continuum Robots

Inspired by nature, soft robotics aims at enhancing robots capabilities through the use of soft materials. This article presents the study of soft continuum robots which can change their dynamic behavior thanks to a proper design of their damping properties. It enables an under-actuated dynamic strategy to control multi-chamber pneumatic systems using a reduced number of feeding lines. The present work starts from the conceptual investigation of a way to tune the damping properties of soft continuum robots, and leverages on the introduction of viscous fluid within the soft chamber wall to produce dissipative actions. Several solutions are analyzed in simulations and the most promising one is tested experimentally. The proposed approach employs a layer of granular material immersed in viscous silicone oil to increase the damping effect. After validation and experimental characterization, the method is employed to build soft continuum actuators with different deformation patterns, i.e., extending, contracting and bending. Experimental results show the dynamic behavior of the presented actuators. Finally, the work reports information on how the actuators are designed and builded, together with a discussion about possible applications and uses

3D printed flexure hinges for soft monolithic prosthetic fingers

Mechanical compliance is one of the primary properties of structures in nature playing a key role in their efficiency. This study investigates a number of commonly used flexure hinges to determine a flexure hinge morphology, which generates large displacements under a lowest possible force input. The aim of this is to design a soft and monolithic robotic finger. Fused deposition modeling, a low-cost 3D printing technique, was used to fabricate the flexure hinges and the soft monolithic robotic fingers. Experimental and finite element analyses suggest that a nonsymmetric elliptical flexure hinge is the most suitable type for use in the soft monolithic robotic finger. Having estimated the effective elastic modulus, flexion of the soft monolithic robotic fingers was simulated and this showed a good correlation with the actual experimental results. The soft monolithic robotic fingers can be employed to handle objects with unknown shapes and are also potential low-cost candidates for establishing soft and one-piece prosthetic hands with light weight. A three-finger gripper has been constructed using the identified flexure hinge to handle objects with irregular shapes such as agricultural products

Autonomous Soft Robotic Fish Capable of Escape Maneuvers Using Fluidic Elastomer Actuators

In this work we describe an autonomous soft-bodied robot that is both self-contained and capable of rapid, continuum-body motion. We detail the design, modeling, fabrication, and control of the soft fish, focusing on enabling the robot to perform rapid escape responses. The robot employs a compliant body with embedded actuators emulating the slender anatomical form of a fish. In addition, the robot has a novel fluidic actuation system that drives body motion and has all the subsystems of a traditional robot onboard: power, actuation, processing, and control. At the core of the fish's soft body is an array of fluidic elastomer actuators. We design the fish to emulate escape responses in addition to forward swimming because such maneuvers require rapid body accelerations and continuum-body motion. These maneuvers showcase the performance capabilities of this self-contained robot. The kinematics and controllability of the robot during simulated escape response maneuvers are analyzed and compared with studies on biological fish. We show that during escape responses, the soft-bodied robot has similar input–output relationships to those observed in biological fish. The major implication of this work is that we show soft robots can be both self-contained and capable of rapid body motion.National Science Foundation (U.S.) (NSF IIS1226883)National Science Foundation (U.S.) (NSF CCF1138967)National Science Foundation (U.S.) (1122374