Design of a pneumatic soft robotic actuator using model-based optimization

In this thesis, the design and optimization process of a novel soft intelligent modular pad (IntelliPad) for the purpose of pressure injury prevention is presented. The structure of the IntelliPad consists of multiple individual multi-chamber soft pneumatic-driven actuators that use pressurized air and vacuum. Each actuator is able to provide both vertical and horizontal motions that can be controlled independently. An analytical modeling approach using multiple cantilever beams and virtual springs connected in a closed formed structure was developed to analyze the mechanical performance of the actuator. The analytical approach was validated by a finite element analysis. For optimizing the actuator\u27s mechanical performance, firefly algorithm and deep reinforcement learning-based design optimization frameworks were developed with the purpose of maximizing the horizontal motion of the top surface of the actuators, while minimizing its corresponding effect on the vertical motion. Four optimized designs were fabricated. The actuators were tested and validated experimentally to demonstrate their required mechanical performance in order to regulate normal and shear stresses at the skin-pad interface for pressure injury prevention applications

Adjustable compliance soft sensor via an elastically inflatable fluidic dome

Soft sensors are essential for robotic systems to safely interact with humans and the environment. Although significant research has been carried out in the field of soft tactile sensing, most of these sensors are restricted to a predefined geometry and a fixed measurement range, hence limiting their application. This paper introduces a novel approach to soft sensing by proposing a soft load-sensing unit with an adjustable mechanical compliance achieved using an elastically inflatable fluidic dome. The sensor consists of a three-dimensional Hall-effect sensor, above which is a magnet whose movement is modulated by an intermediate elastomeric dome structure. Sensor configurations were designed and fabricated using three different silicone rubbers to cover ‘00–10’ and ‘20A’ durometer shore hardness scales. We demonstrated that the compliance of the sensor could be dynamically tuned by changing the internal pressure of the inflatable fluidic dome in all configurations. We performed finite element simulations to determine the reaction force of the sensor under load as well as the stresses within the internal structural behavior, which are not possible to capture experimentally. The proposed soft sensor has the potential to be readily adapted for use in various soft robotic applications of differing size, compliance range, and safety requirements

Soft pneumatic actuators: a review of design, fabrication, modeling, sensing, control and applications

Soft robotics is a rapidly evolving field where robots are fabricated using highly deformable materials and usually follow a bioinspired design. Their high dexterity and safety make them ideal for applications such as gripping, locomotion, and biomedical devices, where the environment is highly dynamic and sensitive to physical interaction. Pneumatic actuation remains the dominant technology in soft robotics due to its low cost and mass, fast response time, and easy implementation. Given the significant number of publications in soft robotics over recent years, newcomers and even established researchers may have difficulty assessing the state of the art. To address this issue, this article summarizes the development of soft pneumatic actuators and robots up until the date of publication. The scope of this article includes the design, modeling, fabrication, actuation, characterization, sensing, control, and applications of soft robotic devices. In addition to a historical overview, there is a special emphasis on recent advances such as novel designs, differential simulators, analytical and numerical modeling methods, topology optimization, data-driven modeling and control methods, hardware control boards, and nonlinear estimation and control techniques. Finally, the capabilities and limitations of soft pneumatic actuators and robots are discussed and directions for future research are identified

Soft Biomimetic Finger with Tactile Sensing and Sensory Feedback Capabilities

The compliant nature of soft fingers allows for safe and dexterous manipulation of objects by humans in an unstructured environment. A soft prosthetic finger design with tactile sensing capabilities for texture discrimination and subsequent sensory stimulation has the potential to create a more natural experience for an amputee. In this work, a pneumatically actuated soft biomimetic finger is integrated with a textile neuromorphic tactile sensor array for a texture discrimination task. The tactile sensor outputs were converted into neuromorphic spike trains, which emulate the firing pattern of biological mechanoreceptors. Spike-based features from each taxel compressed the information and were then used as inputs for the support vector machine (SVM) classifier to differentiate the textures. Our soft biomimetic finger with neuromorphic encoding was able to achieve an average overall classification accuracy of 99.57% over sixteen independent parameters when tested on thirteen standardized textured surfaces. The sixteen parameters were the combination of four angles of flexion of the soft finger and four speeds of palpation. To aid in the perception of more natural objects and their manipulation, subjects were provided with transcutaneous electrical nerve stimulation (TENS) to convey a subset of four textures with varied textural information. Three able-bodied subjects successfully distinguished two or three textures with the applied stimuli. This work paves the way for a more human-like prosthesis through a soft biomimetic finger with texture discrimination capabilities using neuromorphic techniques that provides sensory feedback; furthermore, texture feedback has the potential to enhance the user experience when interacting with their surroundings. Additionally, this work showed that an inexpensive, soft biomimetic finger combined with a flexible tactile sensor array can potentially help users perceive their environment better

Development of soft modular robotics

This thesis covers the development and validation of soft robots in providing upper limb assistive motion. The main purpose of this research is to develop highly compliant and resilient actuators that generate motion for elbow and shoulder movements. To accomplish the purpose of the study, the fabrication, geometric construction along with experimental data of pressure, torque and range of motion of all developed actuators are described. The main contribution of this thesis is the development of soft actuators that transfer force via elastic deformation in order to generate assistive motion; features such as flexibility and soft contact with the skin ensure excellent safety potential of the actuators. To reduce the instability phenomenon attributed to the elastic response of rubber under large deformations that leads to bulging, the implementation of a pleated network design and embedded braided mesh network is presented. Bulging was reduced and torque output was increased with the integration of braided mesh into the silicone rubber actuator. The soft actuators developed for elbow and shoulder motion was tested on ten healthy participants thereby demonstrating its comfort, ease of use, fitting and removal as well as its practicality as an assistive apparatus for stroke patients. The use of soft robotics to provide shoulder motion was also assessed by the integration of soft robotics with a gravity compensated exoskeleton. The developed soft actuators were powered with electro-pneumatic hardware components presented in a compact, embedded form. Positive and negative air pressure control was implemented by a piecewise linear control algorithm with the performance of the controller shown. The design of a novel muscle made entirely of silicone rubber that contract upon actuation was described together with the manufacturing procedure, design parameters and measurement results of performance of these muscles such as the velocity of shortening, isometric contraction and maximal obtainable muscle force (without shortening). The muscles are manufactured to mimic the skeletal muscles present in the human body. These muscles are composed of a number of wedge-like units in series, the number of these wedge units increase the contraction. The soft muscles were characterized in order to find optimum design parameters that results in more contraction and speed; the muscles were tested on a model hinge joint to execute flexion/extension of the forearm at the elbow. Aside from contracting, the muscle has an interesting capability of producing bidirectional bending by the regulation of internal positive and negative air pressure in each wedge unit. In order to measure performance data relating to range of motion from bending, rotary and muscle actuators, computer vision processing was made use of. Soft robots are made with materials that experience large deformations, the sensors used to obtain measurement data can either be through the use of embedded sensors or visual processing. The use of embedded sensors can be cumbersome, resulting in limitation of its performance. The visual processing algorithms implemented to measure performance data such as angle of motion, bending angle and contraction ratio in real-time using a Webcam is described. Visual processing concepts such as colour tracking, template matching, camera calibration were applied. The developed vision system was applied to execute vision based motion control which is able to move the soft robot to a desired position using high level vision control and lower level pressure control. The material described in the preceding paragraphs are presented in an interrelated format. A concise introduction to the thesis is presented in the first chapter. An extensive survey of the field of soft robotics including materials, manufacturing procedure, actuation principles, primary accomplishments, control and challenges are presented in the literature review chapter, together with a review of rehabilitation devices. Since this work focused on the use of silicone rubber as actuator material, a brief introduction to working with silicone rubber as an engineering material is presented in the third chapter. The conclusions of the work and suggestions for future research are provided at the last chapter of this thesis

Robotic simulators for tissue examination training with multimodal sensory feedback

Tissue examination by hand remains an essential technique in clinical practice. The effective application depends on skills in sensorimotor coordination, mainly involving haptic, visual, and auditory feedback. The skills clinicians have to learn can be as subtle as regulating finger pressure with breathing, choosing palpation action, monitoring involuntary facial and vocal expressions in response to palpation, and using pain expressions both as a source of information and as a constraint on physical examination. Patient simulators can provide a safe learning platform to novice physicians before trying real patients. This paper reviews state-of-the-art medical simulators for the training for the first time with a consideration of providing multimodal feedback to learn as many manual examination techniques as possible. The study summarizes current advances in tissue examination training devices simulating different medical conditions and providing different types of feedback modalities. Opportunities with the development of pain expression, tissue modeling, actuation, and sensing are also analyzed to support the future design of effective tissue examination simulators

Bio-Inspired Soft Artificial Muscles for Robotic and Healthcare Applications

Soft robotics and soft artificial muscles have emerged as prolific research areas and have gained substantial traction over the last two decades. There is a large paradigm shift of research interests in soft artificial muscles for robotic and medical applications due to their soft, flexible and compliant characteristics compared to rigid actuators. Soft artificial muscles provide safe human-machine interaction, thus promoting their implementation in medical fields such as wearable assistive devices, haptic devices, soft surgical instruments and cardiac compression devices. Depending on the structure and material composition, soft artificial muscles can be controlled with various excitation sources, including electricity, magnetic fields, temperature and pressure. Pressure-driven artificial muscles are among the most popular soft actuators due to their fast response, high exertion force and energy efficiency. Although significant progress has been made, challenges remain for a new type of artificial muscle that is easy to manufacture, flexible, multifunctional and has a high length-to-diameter ratio. Inspired by human muscles, this thesis proposes a soft, scalable, flexible, multifunctional, responsive, and high aspect ratio hydraulic filament artificial muscle (HFAM) for robotic and medical applications. The HFAM consists of a silicone tube inserted inside a coil spring, which expands longitudinally when receiving positive hydraulic pressure. This simple fabrication method enables low-cost and mass production of a wide range of product sizes and materials. This thesis investigates the characteristics of the proposed HFAM and two implementations, as a wearable soft robotic glove to aid in grasping objects, and as a smart surgical suture for perforation closure. Multiple HFAMs are also combined by twisting and braiding techniques to enhance their performance. In addition, smart textiles are created from HFAMs using traditional knitting and weaving techniques for shape-programmable structures, shape-morphing soft robots and smart compression devices for massage therapy. Finally, a proof-of-concept robotic cardiac compression device is developed by arranging HFAMs in a special configuration to assist in heart failure treatment. Overall this fundamental work contributes to the development of soft artificial muscle technologies and paves the way for future comprehensive studies to develop HFAMs for specific medical and robotic requirements

Mechanics and applications of stretchable serpentine structures

Stretchable structures have been developed for various applications, including expandable coronary stents, deployable sensor networks and stretchable bio-mimetic and bio-integrated electronics. High-performance, stretchable electronics have to utilize high-quality and long-lasting inorganic electronic materials such as silicon, oxide dielectrics and metals, which are intrinsically stiff and often brittle. It is therefore an interdisciplinary challenge to make inorganic electronics stretchable while retaining their electronic functionality. Patterning stiff materials into serpentine-shaped wavy ribbons has become a popular strategy for fabricating stretchable inorganic electronics. However due to a lack of mechanics understanding, design of serpentine structures is still largely empirical, whether for freestanding or substrate supported serpentines. This dissertation systematically investigates the mechanics of serpentine structures with emphasis on the effects of serpentine geometry and substrate stiffness, which involves theoretical analysis, numerical simulation, and experimental validation. Our theory has successfully predicted the stretchability and stiffness of various serpentine shapes and has been applied to the optimization of serpentine designs under practical constraints. We are also the first to point out that not all geometric effects are monotonic and serpentines are not always more stretchable than linear ribbons. To manufacture high quality serpentine ribbons with high throughput and low cost, we have invented a “cut-and-paste” method to fabricate both metallic and ceramic serpentines. As a demonstration of our method, a noninvasive, tattoo-like multifunctional epidermal sensor system has been built for the measurement of electrophysiological signals, skin temperature, skin hydration, and respiratory rate. Engineering of epidermal stretchable antenna for wireless communication is also detailed and rationalized.Mechanical Engineerin

Soft-Material Robotics

There has been a boost of research activities in robotics using soft materials in the past ten years. It is expected that the use and control of soft materials can help realize robotic systems that are safer, cheaper, and more adaptable than the level that the conventional rigid-material robots can achieve. Contrary to a number of existing review and position papers on soft-material robotics, which mostly present case studies and/or discuss trends and challenges, the review focuses on the fundamentals of the research field. First, it gives a definition of softmaterial robotics and introduces its history, which dates back to the late 1970s. Second, it provides characterization of soft-materials, actuators and sensing elements. Third, it presents two general approaches to mathematical modelling of kinematics of soft-material robots; that is, piecewise constant curvature approximation and variable curvature approach, as well as their related statics and dynamics. Fourth, it summarizes control methods that have been used for soft-material robots and other continuum robots in both model-based fashion and model-free fashion. Lastly, applications or potential usage of soft-material robots are described related to wearable robots, medical robots, grasping and manipulation