Information support and interactive planning in the digital factory : approach and industry-driven evaluation

In the modern world we are continuously surrounded by information. The human brain has to analyse and interpret this information to transform into useable knowledge that is then used in decision making activities. The advent and implementation of Industry 4.0 will make it a requirement for systems within factories to interact and share large quantities of information with each other. This large volume of information will make it even more difficult for the human resources within the factory to sift through the large amount of information required since there is a limit to the information that our brains can cope with. Just in time information retrieval (JITIR) within the digital factory environment aims to provide support to the human stakeholders in the system by proactively yet non-intrusively providing the required information at the right time based on the users context. This paper will therefore provide an insight into the cognitive difficulties experienced by humans in the digital factory and how JITIR can tackle these challenges. By validating the JITIR concept, several industry scenarios have been evaluated: an exemplary model, concerning the machine tool industry, is presented in the paper. The results of this research are a set of guidelines for the development of a digital factory support tool.peer-reviewe

Contextual impacts on industrial processes brought by the digital transformation of manufacturing: a systematic review

The digital transformation of manufacturing (a phenomenon also known as "Industry 4.0" or "Smart Manufacturing") is finding a growing interest both at practitioner and academic levels, but is still in its infancy and needs deeper investigation. Even though current and potential advantages of digital manufacturing are remarkable, in terms of improved efficiency, sustainability, customization, and flexibility, only a limited number of companies has already developed ad hoc strategies necessary to achieve a superior performance. Through a systematic review, this study aims at assessing the current state of the art of the academic literature regarding the paradigm shift occurring in the manufacturing settings, in order to provide definitions as well as point out recurring patterns and gaps to be addressed by future research. For the literature search, the most representative keywords, strict criteria, and classification schemes based on authoritative reference studies were used. The final sample of 156 primary publications was analyzed through a systematic coding process to identify theoretical and methodological approaches, together with other significant elements. This analysis allowed a mapping of the literature based on clusters of critical themes to synthesize the developments of different research streams and provide the most representative picture of its current state. Research areas, insights, and gaps resulting from this analysis contributed to create a schematic research agenda, which clearly indicates the space for future evolutions of the state of knowledge in this field

Flow-based approach for holistic factory engineering and design

The engineering of future factories requires digital tools along life cycle phases from investment planning to ramp-up. Manufacturers need scientific-based integrated highly dynamic data management systems for the participative and integrated factory planning. The paper presents a new approach for the continuously integrated product design, factory and process planning, through a service-oriented architecture for the implementation of digital factory tools. A first prototype of the digital factory framework has been realised by a comprehensive scenario for factory, equipment and process planning. The phases of factory operation and equipment maintenance are integrated, as well. The enabling technologies, grid computing and workflow management, which supports the comprehensive and integrated engineering of products, factory and processes are shortly introduced

Simulation and the Fourth Industrial Revolution

Advancements in systems simulation over the past decade have propelled simulationinto a new position as a decision-making tool in Industry 4.0 applications. This paperaddresses the specific benefits of simulation which can be utilized to enable greaterflexibility in decision making in the Industry 4.0 environment. It is stressed thatboth discrete event simulation (DES) and agent-based simulation (ABS) can be usedto represent complex interactions in a fully integrated set of virtual and physicalsystems

A review on seawater as concrete composites and its effects on the strength and durability

The world is facing a big challenge of balancing a growing population and demand with a natural environment that is increasingly under stress. The rapidly changing environmental conditions especially intensity and frequency of extreme weather it has now become very important to explore in green technology. Effective use of natural resources is pressing concern. Particularly, water resources for drinking are predicted to be in serious shortage in 2050 due to increase in population and rapid urbanization throughout the world. The beginning of the 21st century is straddled with enormous environmental problems of which water shortage is one of the most serious. It is a well-known fact that fresh water resources are continuously declining throughout the world and according to a report by the United Nations, water will be very short in future. It is expected that 5bn people will be short of drinking water in 2050 [1]. In another report published by OECD, it is stated that a number of people living in river basins will be under severe water stress which is expected to be double in 2050 .

Active learning based laboratory towards engineering education 4.0

Universities have a relevant and essential key role to ensure knowledge and development of competencies in the current fourth industrial revolution called Industry 4.0. The Industry 4.0 promotes a set of digital technologies to allow the convergence between the information technology and the operation technology towards smarter factories. Under such new framework, multiple initiatives are being carried out worldwide as response of such evolution, particularly, from the engineering education point of view. In this regard, this paper introduces the initiative that is being carried out at the Technical University of Catalonia, Spain, called Industry 4.0 Technologies Laboratory, I4Tech Lab. The I4Tech laboratory represents a technological environment for the academic, research and industrial promotion of related technologies. First, in this work, some of the main aspects considered in the definition of the so called engineering education 4.0 are discussed. Next, the proposed laboratory architecture, objectives as well as considered technologies are explained. Finally, the basis of the proposed academic method supported by an active learning approach is presented.Postprint (published version

Local Digital Twin-based control of a cobot-assisted assembly cell based on Dispatching Rules

In the context of an increasing digitalization of production processes, Digital Twins (DT) are emerging as new simulation paradigm for manufacturing, which leads to potential advances in the production planning and control of production systems. In particular, DT can support production control activities thanks to the bidirectional connection in near real-time with the modeled system. Research on DT for production planning and control of automated systems is already ongoing, but manual and semi-manual systems did not receive the same attention. In this paper, a novel framework focused on a local DT is proposed to control a cobot-assisted assembly cell. The DT replicates the behavior of the cell, providing accurate predictions of its performances in alternative scenarios. Then, building on these predicted estimates, the controller selects, among different dispatching rules, the most appropriate one to pursue different performance objectives. This has been proven beneficial through a simulation assessment of the whole assembly line considered as testbed

Scheduling in the industry 4.0: a systematic literature review

Industry 4.0 is characterised for being a new way of organising the supply chains, coordinating smart factories that should be capable of a higher adaptivity, making them more responsive to a continuously changing demand. This paper presents a Systematic Literature Review (SLR) with three main objectives. First, to identify in the literature on Industry 4.0, the need for new job scheduling methods for the factories of the digital era. Second, to identify in the literature of scheduling, which of these issues have been accomplished and what are the most critical gaps. Third, to propose a new research agenda on scheduling methodology, that fulfils the needs of scheduling in the field of Industry 4.0. The results show that literature related to the subject of study is rapidly growing and the needs of new methods for job scheduling in the digital factories concern two main ideas. First, the need to create and implement a digital architecture where data can be appropriately processed and second, the need of giving a decentralised machine scheduling solution inside such a framework. Although we can find some studies on small production lines, research with practical results remains scarce in the literature to date