Study on a novel fault diagnosis method based on integrating EMD, fuzzy entropy, improved PSO and SVM

In order to effectively improve the fault diagnosis accuracy of motor bearing, a new fault diagnosis method based on integrating empirical mode decomposition(EMD), fuzzy entropy, improved particle swarm optimization(PSO) algorithm and support vector machine (SVM) is proposed in this paper. In the proposed fault diagnosis method, the EMD method is used to decompose vibration signals into a series of basic intrinsic mode functions (IMFs). Then the fuzzy entropy is used to effectively extract the features of vibration signal, which are regarded as input vectors of SVM. The dynamic adjustment strategy of arctangent function of learning factor, decreasing inertia weight of function and adaptive mutation strategy of particles are used to improve the basic PSO algorithm in order to avoid premature convergence, escape from falling into the local optimal value and improve the optimization performance. And the improved PSO algorithms are selected to optimize the parameters of SVM in order to improve the generalization ability and the classification accuracy. And then a new fault diagnosis method is obtained. Finally, the actual vibration signals of motor bearing are selected to verify the effectiveness of the proposed fault diagnosis method. The experiment results show that the improved PSO algorithm can effectively obtain the optimal combination values of parameters of SVM, and the proposed fault diagnosis method can accurately and quickly diagnose the faults of motor bearing with the higher reliability. And it provides a new idea based on making full use of the advantages of each method for studying motor fault diagnosis

Application of variational mode decomposition in vibration analysis of machine components

Monitoring and diagnosis of machinery in maintenance are often undertaken using vibration analysis. The machine vibration signal is invariably complex and diverse, and thus useful information and features are difficult to extract. Variational mode decomposition (VMD) is a recent signal processing method that able to extract some of important features from machine vibration signal. The performance of the VMD method depends on the selection of its input parameters, especially the mode number and balancing parameter (also known as quadratic penalty term). However, the current VMD method is still using a manual effort to extract the input parameters where it subjects to interpretation of experienced experts. Hence, machine diagnosis becomes time consuming and prone to error. The aim of this research was to propose an automated parameter selection method for selecting the VMD input parameters. The proposed method consisted of two-stage selections where the first stage selection was used to select the initial mode number and the second stage selection was used to select the optimized mode number and balancing parameter. A new machine diagnosis approach was developed, named as VMD Differential Evolution Algorithm (VMDEA)-Extreme Learning Machine (ELM). Vibration signal datasets were then reconstructed using VMDEA and the multi-domain features consisted of time-domain, frequency-domain and multi-scale fuzzy entropy were extracted. It was demonstrated that the VMDEA method was able to reduce the computational time about 14% to 53% as compared to VMD-Genetic Algorithm (GA), VMD-Particle Swarm Optimization (PSO) and VMD-Differential Evolution (DE) approaches for bearing, shaft and gear. It also exhibited a better convergence with about two to nine less iterations as compared to VMD-GA, VMD-PSO and VMD-DE for bearing, shaft and gear. The VMDEA-ELM was able to illustrate higher classification accuracy about 11% to 20% than Empirical Mode Decomposition (EMD)-ELM, Ensemble EMD (EEMD)-ELM and Complimentary EEMD (CEEMD)-ELM for bearing shaft and gear. The bearing datasets from Case Western Reserve University were tested with VMDEA-ELM model and compared with Support Vector Machine (SVM)-Dempster-Shafer (DS), EEMD Optimal Mode Multi-scale Fuzzy Entropy Fault Diagnosis (EOMSMFD), Wavelet Packet Transform (WPT)-Local Characteristic-scale Decomposition (LCD)- ELM, and Arctangent S-shaped PSO least square support vector machine (ATSWPLM) models in term of its classification accuracy. The VMDEA-ELM model demonstrates better diagnosis accuracy with small differences between 2% to 4% as compared to EOMSMFD and WPT-LCD-ELM but less diagnosis accuracy in the range of 4% to 5% as compared to SVM-DS and ATSWPLM. The diagnosis approach VMDEA-ELM was also able to provide faster classification performance about 6 40 times faster than Back Propagation Neural Network (BPNN) and Support Vector Machine (SVM). This study provides an improved solution in determining an optimized VMD parameters by using VMDEA. It also demonstrates a more accurate and effective diagnostic approach for machine maintenance using VMDEA-ELM

Machine learning approach using MLP and SVM algorithms for the fault prediction of a centrifugal pump in the oil and gas industry

The demand for cost-effective, reliable and safe machinery operation requires accurate fault detection and classification to achieve an efficient maintenance strategy and increase performance. Furthermore, in strategic sectors such as the oil and gas industry, fault prediction plays a key role to extend component lifetime and reduce unplanned equipment thus preventing costly breakdowns and plant shutdowns. This paper presents the preliminary development of a simple and easy to implement machine learning (ML) model for early fault prediction of a centrifugal pump in the oil and gas industry. The data analysis is based on real-life historical data from process and equipment sensors mounted on the selected machinery. The raw sensor data, mainly from temperature, pressure and vibrations probes, are denoised, pre-processed and successively coded to train the model. To validate the learning capabilities of the ML model, two different algorithms-the Support Vector Machine (SVM) and the Multilayer Perceptron (MLP)-are implemented in KNIME platform. Based on these algorithms, potential faults are successfully recognized and classified ensuring good prediction accuracy. Indeed, results from this preliminary work show that the model allows us to properly detect the trends of system deviations from normal operation behavior and generate fault prediction alerts as a maintenance decision support system for operatives, aiming at avoiding possible incoming failures

Artificial Intelligence-based Technique for Fault Detection and Diagnosis of EV Motors: A Review

The motor drive system plays a significant role in the safety of electric vehicles as a bridge for power transmission. Meanwhile, to enhance the efficiency and stability of the drive system, more and more studies based on AI technology are devoted to the fault detection and diagnosis of the motor drive system. This paper reviews the application of AI techniques in motor fault detection and diagnosis in recent years. AI-based FDD is divided into two main steps: feature extraction and fault classification. The application of different signal processing methods in feature extraction is discussed. In particular, the application of traditional machine learning and deep learning algorithms for fault classification is presented in detail. In addition, the characteristics of all techniques reviewed are summarized. Finally, the latest developments, research gaps and future challenges in fault monitoring and diagnosis of motor faults are discussed

Feature Extraction from Indirect Monitoring in Marine Oil Separation Systems

In this article, a study of characteristic vibrations of marine oils separation system is presented. Vibrations analysis allows for the extraction of representative features that could be related to the lifetime of their pieces. Actual measurements were carried out on these systems on Ro-Pax vessels to transport passengers and freight. The vibrations obtained were processed in the frequency domain and following this, they were used in a Genetic Neuro-Fuzzy System in order to design new predictive maintenance strategies. The obtained results show that these techniques as a promising strategy can be utilized to determine incipient faults.This work has been supported by the Spanish Government [MAQ-STATUS DPI2015-69325-C2] and [DPI2015-69 1808271602] of Ministerio de Economía y Competitividad and with European Funds of Regional Development (FEDER)

Review of soft computing models in design and control of rotating electrical machines

Rotating electrical machines are electromechanical energy converters with a fundamental impact on the production and conversion of energy. Novelty and advancement in the control and high-performance design of these machines are of interest in energy management. Soft computing methods are known as the essential tools that significantly improve the performance of rotating electrical machines in both aspects of control and design. From this perspective, a wide range of energy conversion systems such as generators, high-performance electric engines, and electric vehicles, are highly reliant on the advancement of soft computing techniques used in rotating electrical machines. This article presents the-state-of-the-art of soft computing techniques and their applications, which have greatly influenced the progression of this significant realm of energy. Through a novel taxonomy of systems and applications, the most critical advancements in the field are reviewed for providing an insight into the future of control and design of rotating electrical machines

Deep Learning Aided Data-Driven Fault Diagnosis of Rotatory Machine: A Comprehensive Review

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented

Unity Attractors Inspired Programmable Cellular Automata and Barnacles Swarm Optimization-Based Energy Efficient Data Communication for Securing IoT

Wireless Sensor Networks (WSNs) is the innovative technology that covers wide range of application that possesses high potential merits such as long-term operation, unmonitored network access, data transmission, and low implementation cost. In this context, Internet of Things (IoT) have evolved as an exciting paradigm with the rapid advancement of cellular mobile networks, near field communications and cloud computing. WSNs potentially interacts with the IoT devices based on the sensing features of web devices and communication technologies in sensors. At this juncture, IoT need to facilitate huge amount of data aggregation with security and disseminate it to the reliable path to make it reach the required base station. In this paper, Unity Attractors Inspired Programmable Cellular Automata and Barnacles Swarm Optimization-Based Energy Efficient Data Communication Mechanism (UAIPCA-BSO) is proposed for  Securing data and estimate the optimal path through which it can be forwarded in the IoT environment. In specific, Unity Attractors Inspired Programmable Cellular Automata is adopted for guaranteeing security during the data transmission process. It also aids in determining the optimal path of data transmission based on the merits of Barnacles Swarm Optimization Algorithm (BSOA), such that data is made to reach the base station at the required destination in time. The simulation results of UAIPCA-BSO confirmed minimized end-to-end delay , accuracy and time taken for malicious node detection, compared to the baseline approaches used for comparison