Improving the Accuracy of Industrial Robots via Iterative Reference Trajectory Modification

In this paper, a novel repetitive control (RC) scheme is presented and discussed. The general framework is the control of repetitive tasks of robotic systems or, more in general, of automatic machines. The key idea of the proposed scheme consists in modifying the reference trajectory provided to the plant in order to compensate for external loads or unmodeled dynamics that cyclically affect it. By exploiting the fact that uniform B-spline trajectories can be generated by means of dynamic filters, the trajectory planning phase has been integrated within an RC scheme that is able to modify in real time the reference signal in order to nullify the tracking errors occurring at the desired via-points. Because of this mechanism, the control scheme is very suitable for the application to industrial plants with off-the-shelf, unmodifiable controllers. Experimental results obtained with a standard industrial manipulator both in joint space and in workspace show the effectiveness of the proposed method

Repetitive control of nonlinear systems via feedback linearization: An application to robotics

In this paper, a novel Repetitive Control (RC) scheme for a class of nonlinear systems is presented and discussed. This work generalizes the approach proposed in Biagiotti et al. (2015) where a RC scheme based on the modification of a B-spline reference trajectory has been presented. Also in this case, the generation of the B-splines based on dynamic filters plays a crucial role in the control scheme since it allows to implement a feedforward action that, coupled with an exact feedback linearization and a stabilizing state feedback, makes the RC robustly asymptotically stable. In this manner, the tracking error at the via-points defining the reference trajectory is nullified even if parametric uncertainties on the system model or exogenous (cyclic) disturbances are present. The application to a two-dof robot manipulator shows the effectiveness of the proposed method and its inherent robustness

Modèles élastiques et élasto‐dynamiques de robots porteurs

The report presents an advanced stiffness modeling technique for parallel manipulators composed of perfect and non-perfect serial chains. The developed technique contributes both to the stiffness modeling of serial and parallel manipulators under internal and external loadings. Particular attention has been done to enhancement of VJM-based stiffness modeling technique for the case of auxiliary loading (applied to the intermediate points). The obtained results allows us to take into account gravity forces induced by the link weights which are assumed to be applied in the intermediate points. In contrast to other works, the developed technique is able to take into account deviation of the end-platform location because of inaccuracy in the geometry of serial chains, which does not allow to assemble manipulator without internal stresses. The developed aggregation procedure combines the chain stiffness models and produces the relevant force-deflection relation, the aggregated Cartesian stiffness matrix and the reference point displacements caused by inaccuracy in kinematic chains. The developed technique can be applied to both over-constrained and under-constrained manipulators, and is suitable for the cases of both small and large deflections.ANR COROUSS

Repetitive Control Meets Continuous Zero Phase Error Tracking Controller for Precise Tracking of B-spline Trajectories

In this paper, a novel repetitive control scheme is presented and discussed, based on the so-called B-spline filters. These dynamic filters are able to generate a B-spline trajectory if they are fed with the sequence of control points defining the curve. Therefore, they are ideal tools for generating online reference signals with the prescribed level of smoothness for driving dynamic systems, possibly together with a feedforward compensator. In particular, a Continuous Zero Phase Error Tracking Controller (ZPETC) can be used for tracking control of non-minimum phase systems but because of its open-loop nature it cannot guarantee the robustness with respect to modeling errors and exogenous disturbances. For this reason, ZPETC and trajectory generator have been embedded in a repetitive control scheme that allows to nullify interpolation errors even in non-ideal conditions, provided that the desired reference trajectory and the disturbances are periodic. Asymptotic stability of the overall control scheme is proved mathematically and experimental validation based on a non-minimum phase system is performed. Different models of the same physical system have been identified and used in the implementation of this model-based control scheme, allowing a real evaluation of the relationship between control system performance and model accuracy

Robotic-assisted internal fixation of femoral fractures

Closed surgical techniques for the internal fixation of femoral fractures require orthopaedic surgeons to work in close proximity to X-rays. In addition to the occupational health risk this imposes, inexperienced surgeons often encounter great difficulty in achieving optimal positioning of fracture repair fixtures. A vision-guided robotic system has been proposed as a possible solution to these problems and an initial investigation involving two exemplar orthopaedic procedures has been undertaken. Robotic surgery assistance imposes rigorous safety-related design constraints, since the orthopaedic robot must operate in close proximity to the patient and operating staff. The design and implementation of a purpose-built robotic system for orthopaedic surgery assistance is described in this paper

Incorporation of the influences of kinematics parameters and joints tilting for the calibration of serial robotic manipulators

Serial robotic manipulators are calibrated to improve and restore their accuracy and repeatability. Kinematics parameters calibration of a robot reduces difference between the model of a robot in the controller and its actual mechanism to improve accuracy. Kinematics parameter’s error identification in the standard kinematics calibration has been configuration independent which does not consider the influence of kinematics parameter on robot tool pose accuracy for a given configuration. This research analyses the configuration dependent influences of kinematics parameters error on pose accuracy of a robot. Based on the effect of kinematics parameters, errors in the kinematics parameters are identified. Another issue is that current kinematics calibration models do not incorporate the joints tilting as a result of joint clearance, backlash, and flexibility, which is critical to the accuracy of serial robotic manipulators, and therefore compromises a pose accuracy. To address this issue which has not been carefully considered in the literature, this research suggested an approach to model configuration dependent joint tilting and presents a novel approach to encapsulate them in the calibration of serial robotic manipulators. The joint tilting along with the kinematics errors are identified and compensated in the kinematics model of the robot. Both conventional and proposed calibration approach are tested experimentally, and the calibration results are investigated to demonstrate the effectiveness of this research. Finally, the improvement in the trajectory tracking accuracy of the robot has been validated with the help of proposed low-cost measurement set-up.Thesis (M.Phil.) (Research by Publication) -- University of Adelaide, School of Mechanical Engineering , 201

Aspects of an open architecture robot controller and its integration with a stereo vision sensor.

The work presented in this thesis attempts to improve the performance of industrial robot systems in a flexible manufacturing environment by addressing a number of issues related to external sensory feedback and sensor integration, robot kinematic positioning accuracy, and robot dynamic control performance. To provide a powerful control algorithm environment and the support for external sensor integration, a transputer based open architecture robot controller is developed. It features high computational power, user accessibility at various robot control levels and external sensor integration capability. Additionally, an on-line trajectory adaptation scheme is devised and implemented in the open architecture robot controller, enabling a real-time trajectory alteration of robot motion to be achieved in response to external sensory feedback. An in depth discussion is presented on integrating a stereo vision sensor with the robot controller to perform external sensor guided robot operations. Key issues for such a vision based robot system are precise synchronisation between the vision system and the robot controller, and correct target position prediction to counteract the inherent time delay in image processing. These were successfully addressed in a demonstrator system based on a Puma robot. Efforts have also been made to improve the Puma robot kinematic and dynamic performance. A simple, effective, on-line algorithm is developed for solving the inverse kinematics problem of a calibrated industrial robot to improve robot positioning accuracy. On the dynamic control aspect, a robust adaptive robot tracking control algorithm is derived that has an improved performance compared to a conventional PID controller as well as exhibiting relatively modest computational complexity. Experiments have been carried out to validate the open architecture robot controller and demonstrate the performance of the inverse kinematics algorithm, the adaptive servo control algorithm, and the on-line trajectory generation. By integrating the open architecture robot controller with a stereo vision sensor system, robot visual guidance has been achieved with experimental results showing that the integrated system is capable of detecting, tracking and intercepting random objects moving in 3D trajectory at a velocity up to 40mm/s

A framework for flexible integration in robotics and its applications for calibration and error compensation

Robotics has been considered as a viable automation solution for the aerospace industry to address manufacturing cost. Many of the existing robot systems augmented with guidance from a large volume metrology system have proved to meet the high dimensional accuracy requirements in aero-structure assembly. However, they have been mainly deployed as costly and dedicated systems, which might not be ideal for aerospace manufacturing having low production rate and long cycle time. The work described in this thesis is to provide technical solutions to improve the flexibility and cost-efficiency of such metrology-integrated robot systems. To address the flexibility, a software framework that supports reconfigurable system integration is developed. The framework provides a design methodology to compose distributed software components which can be integrated dynamically at runtime. This provides the potential for the automation devices (robots, metrology, actuators etc.) controlled by these software components to be assembled on demand for various assembly applications. To reduce the cost of deployment, this thesis proposes a two-stage error compensation scheme for industrial robots that requires only intermittent metrology input, thus allowing for one expensive metrology system to be used by a number of robots. Robot calibration is employed in the first stage to reduce the majority of robot inaccuracy then the metrology will correct the residual errors. In this work, a new calibration model for serial robots having a parallelogram linkage is developed that takes into account both geometric errors and joint deflections induced by link masses and weight of the end-effectors. Experiments are conducted to evaluate the two pieces of work presented above. The proposed framework is adopted to create a distributed control system that implements calibration and error compensation for a large industrial robot having a parallelogram linkage. The control system is formed by hot-plugging the control applications of the robot and metrology used together. Experimental results show that the developed error model was able to improve the 3 positional accuracy of the loaded robot from several millimetres to less than one millimetre and reduce half of the time previously required to correct the errors by using only the metrology. The experiments also demonstrate the capability of sharing one metrology system to more than one robot