Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Critical Aspects of Electric Motor Drive Controllers and Mitigation of Torque Ripple - Review

Electric vehicles (EVs) are playing a vital role in sustainable transportation. It is estimated that by 2030, Battery EVs will become mainstream for passenger car transportation. Even though EVs are gaining interest in sustainable transportation, the future of EV power transmission is facing vital concerns and open research challenges. Considering the case of torque ripple mitigation and improved reliability control techniques in motors, many motor drive control algorithms fail to provide efficient control. To efficiently address this issue, control techniques such as Field Orientation Control (FOC), Direct Torque Control (DTC), Model Predictive Control (MPC), Sliding Mode Control (SMC), and Intelligent Control (IC) techniques are used in the motor drive control algorithms. This literature survey exclusively compares the various advanced control techniques for conventionally used EV motors such as Permanent Magnet Synchronous Motor (PMSM), Brushless Direct Current Motor (BLDC), Switched Reluctance Motor (SRM), and Induction Motors (IM). Furthermore, this paper discusses the EV-motors history, types of EVmotors, EV-motor drives powertrain mathematical modelling, and design procedure of EV-motors. The hardware results have also been compared with different control techniques for BLDC and SRM hub motors. Future direction towards the design of EV by critical selection of motors and their control techniques to minimize the torque ripple and other research opportunities to enhance the performance of EVs are also presented.publishedVersio

Mathematical Approaches to Modeling, Optimally Designing, and Controlling Electric Machine

Optimal performance of the electric machine/drive system is mandatory to improve the energy consumption and reliability. To achieve this goal, mathematical models of the electric machine/drive system are necessary. Hence, this motivated the editors to instigate the Special Issue “Mathematical Approaches to Modeling, Optimally Designing, and Controlling Electric Machine”, aiming to collect novel publications that push the state-of-the art towards optimal performance for the electric machine/drive system. Seventeen papers have been published in this Special Issue. The published papers focus on several aspects of the electric machine/drive system with respect to the mathematical modelling. Novel optimization methods, control approaches, and comparative analysis for electric drive system based on various electric machines were discussed in the published papers

Inverter-machine parametric co-design for energy efficient electric drive system

京都先端科学大学博士（工学）2023年度doctoral thesi

Efficiency and time-optimal control of fuel cell - compressor - electrical drive systems

The proton exchange membrane fuel cell (PEMFC) based power generation sys- tem is regarded as one of the perspective energy supply solutions for a wide variety of applications including distributed power plants and transport. The main compo- nent of the FC system is the FC stack, where the process of electrochemical energy conversion takes place. Additionally, such systems usually contain an auxiliary compression subsystem which supplies the reactant gases to the FC stack as well as maintains certain operation conditions: pressure, temperature, humidity, etc. The proper operation of the compression system signi¯cantly improves the performance characteristics of the total system. On the other hand, it consumes a portion of the electrical energy produced, thus reducing the net e±ciency of the total system. This thesis focuses on an innovative way to improve both the energy e±ciency and the response characteristics of a power generation system with a PEMFC. The approach principally consists of the control of the air compressor powered by the electrical drive. This method could be considered as an alternative to a redesign of the complete system (changing the power level, using an extra energy bu®er, etc). The modern high-speed centrifugal compressor has been regarded as one of the best candidates for the FC system. It has appropriate characteristics with respect to e±ciency, reliability, compact design, etc. However, the presence of a stability margin or so-called "surge line" limits its operation area. With the aim to overcome this constraint, a novel active surge suppression approach has been proposed for application in the system. This control method relies on the high-performance speed control of the electrical drive and accurate measurement and estimation of the thermodynamic quantities, such as air pressure and mass °ow. The choice of an induction motor drive has been justi¯ed by its commonly known advantages: low cost, simple construction, high reliability, etc. These features be- come especially important in high-speed applications. For the detailed investigation and performance prediction of the prime mover, a global electromagnetic design pro- cedure with thermal analysis of a high-speed induction motor has been performed. The obtained analytical results have been veri¯ed numerically by a high-precision Finite Elements Method. A good agreement between the analytical and FEM simu- lation results has been achieved. The mentioned active surge control in combination with the high-performance ¯eld-oriented control of the induction motor has been im- plemented and tested. The test bench comprises the centrifugal compressor with the PVC piping system, the high-speed induction motor drive, the real-time data acquisition and the control system. The experimental results proved the e®ective- ness of the active surge suppression by means of the drive torque actuation: the operation point of the compressor can be moved beyond the surge line while the process remains stable. Using the combined mathematical models of the FC stack, the centrifugal com- pressor and the ¯eld-oriented controlled induction motor drive, the static and dy- namic behavior of the total system have been simulated, allowing to clarify the interaction between the electrochemical processes in the FC stack, the thermody- namic processes in the compression system and the electromechanical performance of the drive. Various system operating regimes have been proposed and analyzed. When the FC electrical load changes frequently and fast, the constant-speed operating regime can be used. In case of a slow variation of the FC electrical load, the variable- speed operating regime is advisable, providing a high energy e±ciency at low FC load. In intermediate cases, the load-following-mass °ow operating regime with the application of the active surge control of the compressor becomes preferable. This operating regime eliminates the relatively long mechanical transient process, keep- ing the energy consumption of the balance of plant (BoP) approximately linearly proportional to the main load. The operating regime with applied linear quadratic Gaussian (LQG) time-optimal control has been proposed as an alternative to the load-following-mass °ow operating regime and the variable-speed operating regime. The transition between two steady-state operating points, where the system e±- ciency is maximum, follows the time-optimal trajectory, keeping the transient re- sponse time small. Finally, recommendations for further research have been formulated concerning the dynamic response and energy-e±ciency of a fuel cell system. Mainly, the recom- mendations concern further improvements of presented control strategies and their more comprehensive experimental veri¯cation using a complete FC system. First of all, the use of a direct induction motor drive for the compressor stabiliza- tion would signi¯cantly improve the e®ectiveness of the surge control. It would allow to control the surge of higher frequency, or to stabilize the compressor operation at larger distance from the surge line. Second, a combination of the electrical drive torque control with a valve position control would result probably in a more e®ective surge control, together with fast transients of the system operating point. Third, the application of the electrical drive for the compressor active surge control in a FC system would require new control algorithms for energy-e±ciency improvement of the induction motor, not compromising its high-performance capa- bilities

Modeling and Parameter Measurement of Special Electric Machines

Recent engineering applications such as electric and hybrid electric vehicles require higher performance electric machines. Accordingly, there have been a significant increase on research on performance improvement of electric machines for transportation applications. Opposed to the conventional machines, new and innovative traction machines have higher power density, higher efficiency, faster dynamic response, wider speed range and higher reliability. The modern simulation and manufacturing tools made it possible to obtain the desired performance requirements in the new and special designs at reasonable cost. Due to the special designs to improve a certain output variable subjected to several constraints, it is required to have advanced machine models for control and operation of these machines. Moreover, parameter measurement of these special electric machines are gaining a significant interest due to new and advanced motor drive testing systems such as power hardware in the loop emulation which use a look-up table based machine model for fast and accurate solution of machine dynamics. This PhD work develops a novel automated current control method to measure the parameters of special electric machines. In contrast to the existing parameter measurement method that applies a voltage pulse excitation to the test motor for flux linkage measurement, the current control method developed in this thesis uses a current pulse with closed loop control. While the voltage pulse method requires a higher sampling frequency for machines with lower time constants, the number of samples available during the transient for a fixed sampling rate can be modified by using a current pulse to measure the flux linkages. In addition, the use of a current pulse in closed loop makes it possible to measure the machine flux linkages at operating points unattainable with the voltage pulse method due to inverter dead time and device drops. This PhD work also develops a current controller design methodology for the developed parameter measurement method, which aids in the automation of the measurement process in a real time system. This PhD research also develops an experimental method to obtain the static torque angle curves and torque-ripple of synchronous reluctance machines (SynRM). The developed technique is used to study the performance of a SynRM using cold rolled grain oriented (CRGO) laminations against a regular SynRM using cold rolled non-grain oriented laminations. The SynRM using CRGO laminations are designed to have a higher saliency, and thus a higher torque per ampere and higher power factor. This thesis presents a comparative study of the torque performance of the CRGO and CRNGO SynRMs. This PhD work also develops the mathematical model of an interior permanent magnet synchronous machine (IPMSM) with aligned magnet and reluctance torques. It is a new class of IPMSM also called shifted IPMSM, which is designed to have higher torque for lower magnet volume. The torque characteristics of the shifted IPMSM is different from conventional IPMSMs. For the analysis and operation of this new class of machine, a suitable mathematical model is lacking in the literature. The PhD work develops the mathematical model of the novel shifted IPMSM, and validates it using the experimentally obtained inductance, torque angle and torque-speed curves. This thesis also develops a mathematical model of a novel hybrid variable flux machine (VFM) having rare-earth magnets in series with AlNiCo magnets for power hardware in the loop emulation applications. In order to emulate the VFM, emulation of the change in magnetization state is crucial. This thesis models the magnetization and demagnetization characteristics of the VFM as look-up tables. The current control method to measure the machine parameter proposed in this thesis is used to measure the flux linkage characteristics of the VFM, and a complete VFM model suitable for power hardware in the loop emulation is developed. The developed model is validated experimentally through the comparison of transient and steady state machine behavior. The works presented in chapters 2 and 3 are primarily useful in generating the flux-linkages, inductances and torque look-up tables for behavioral model special electric machine models. Such a model is used in advanced model based controls that would not be possible with basic two axis machine models. Moreover, the developed techniques are useful in validation of finite element analysis simulation of special electric machines. Within the thesis, Chapters 4 and 5 used the techniques developed in chapters 2 and 3 to develop and validate the machine models of shifted interior permanent magnet synchronous machine and hybrid variable flux machine. The developed models are useful in drive operations of these motors using advanced control algorithms

Parametric Investigation of the Core Geometry of an IPMSM to Reduce Vibrations

Electrification has been a significant trend in the automotive industry for the past decades, but only during recent years electric vehicles have started being manufactured on a mass scale. The need of virtual improvement practices to reduce development costs and obtain best in class performances, coupled with the relatively new mass implementation of electric motors as traction sources on vehicles, drives the pursuit of best practices to deliver improved vibration performances with the help of computer aided engineering. This thesis reviews the state of the art of electric traction motor for passenger vehicles, analyzing their sources of vibrations and evaluating different strategies to mitigate them. The proposed solution is a parametric study based on a multiphysics model aimed at minimizing vibrations of the stator teeth, by acting on some key geometric parameters which define elements of the electric machine core. The goal is to minimize the effect of the electromagnetic forces acting on the stator teeth, over a range of rotational speeds that simulates real working condition of a passenger vehicle traction motor, which in turns allows to mitigate the vibrations of the motor and improve comfort of driver and occupants. This is achieved by reducing both the radial maximum acceleration and maximum amplitude of oscillations measured in the radial direction at the stator teeth tips

High efficiency sensorless fault tolerant control of permanent magnet assisted synchronous reluctance motor

In the last decades, the development trends of high efficiency and compact electric drives on the motor side focused on Permanent Magnet Synchronous Machines (PMSMs) equipped with magnets based on the rare-earth elements. The permanent magnet components, however, dramatically impact the overall bill of materials of motor construction. This aspect has become even more critical due to the price instability of the rare-earth elements. This is why the Permanent Magnet Assisted Synchronous Reluctance Motor (PMaSynRM) concept was brought to the spotlight as it gives comparable torque density and similar efficiencies as PMSM although at a lower price accredited for the use of magnets built with ferrite composites. Despite these advantages, PMaSynRM drive design is much more challenging because of nonlinear inductances resulting from deep cross saturation effects. It is also true for multi-phase PMSM motors that have gained a lot of attention as they proportionally split power by the increased number of phases. Furthermore, they offer fault-tolerant operation while one or more phases are down due to machine, inverter, or sensor fault. The number of phases further increases the overall complexity for modeling and control design. It is clear then that a combination of multi-phase with PMaSynRM concept brings potential benefits but confronts standard modeling methods and drive development techniques. This Thesis consists of detailed modeling, control design, and implementation of a five-phase PMaSynRM drive for normal healthy and open phase fault-tolerant applications. Special emphasis is put on motor modeling that comprises saturation and space harmonics together with axial asymmetry introduced by rotor skewing. Control strategies focused on high efficiency are developed and the position estimation based on the observer technique is derived. The proposed models are validated through Finite Element Analysis (FEA) and experimental campaign. The results show the effectiveness of the elaborated algorithms and methods that are viable for further industrialization in PMaSynRM drives with fault-tolerant capabilities.En últimas décadas, las tendencias de desarrollo de accionamientos eléctricos compactos y de alta eficiencia en el lado del motor se centraron en las maquinas síncronas de imanes permanentes (PMSM) equipadas con imanes basados en elementos de tierras raras. Sin embargo, los componentes de imán permanente impactan dramáticamente en el coste de construcción del motor. Este aspecto se ha vuelto aún más crítico debido a la inestabilidad de precios de los elementos de tierras raras. Esta es la razón por la que el concepto de motor de reluctancia síncrona asistido por imán permanente (PMaSynRM) se ha tomado en consideración, ya que ofrece una densidad de par comparable y eficiencias similares a las de PMSM, aunque a un precio más bajo acreditado para el uso de imanes construidos con compuestos de ferritas. A pesar de drive PMaSynRM resulta muy complejo debido a las inductancias no lineales que resultan de los efectos de saturación cruzada profunda. Esto también es cierto para los motores PMSM polifásicos que han ganado mucha atención en los últimos años, en los que se divide proporcionalmente la potencia por el mayor número de fases. Además, ofrecen operación tolerante a fallas mientras una o más fases están inactivas debido a fallas en la máquina, el inversor o el sensor. Sin embargo, el número de fases aumenta aún más la complejidad general del diseño de modelado y control. Está claro entonces que una combinación de multifase con el concepto PMaSynRM tiene beneficios potenciales, pero dificulta los métodos de modelado estándar y las técnicas de desarrollo del sistema de accionamiento. Esta tesis consiste en el modelado detallado, el diseño de control y la implementación de un drive PMaSynRM de cinco fases para aplicaciones normales en buen estado y tolerantes a fallas de fase abierta. Se pone especial énfasis en el modelado del motor que comprende la saturación y los armónicos espaciales junto con la asimetría axial introducida por la inclinación del rotor. Se desarrollan estrategias de control enfocadas a la alta eficiencia y se deriva la estimación de posición basada en la técnica del observador. Los modelos propuestos se validan mediante Análisis de Elementos Finitos (FEA) y resultados experimentales. Los resultados muestran la efectividad de los algoritmos y métodos elaborados, que resultan viables para la industrialización de unidades PMaSynRM con capacidades tolerantes a fallas.Postprint (published version

Design and Control of Electrical Motor Drives

Dear Colleagues, I am very happy to have this Special Issue of the journal Energies on the topic of Design and Control of Electrical Motor Drives published. Electrical motor drives are widely used in the industry, automation, transportation, and home appliances. Indeed, rolling mills, machine tools, high-speed trains, subway systems, elevators, electric vehicles, air conditioners, all depend on electrical motor drives.However, the production of effective and practical motors and drives requires flexibility in the regulation of current, torque, flux, acceleration, position, and speed. Without proper modeling, drive, and control, these motor drive systems cannot function effectively.To address these issues, we need to focus on the design, modeling, drive, and control of different types of motors, such as induction motors, permanent magnet synchronous motors, brushless DC motors, DC motors, synchronous reluctance motors, switched reluctance motors, flux-switching motors, linear motors, and step motors.Therefore, relevant research topics in this field of study include modeling electrical motor drives, both in transient and in steady-state, and designing control methods based on novel control strategies (e.g., PI controllers, fuzzy logic controllers, neural network controllers, predictive controllers, adaptive controllers, nonlinear controllers, etc.), with particular attention to transient responses, load disturbances, fault tolerance, and multi-motor drive techniques. This Special Issue include original contributions regarding recent developments and ideas in motor design, motor drive, and motor control. The topics include motor design, field-oriented control, torque control, reliability improvement, advanced controllers for motor drive systems, DSP-based sensorless motor drive systems, high-performance motor drive systems, high-efficiency motor drive systems, and practical applications of motor drive systems. I want to sincerely thank authors, reviewers, and staff members for their time and efforts. Prof. Dr. Tian-Hua Liu Guest Edito

Magnet Operating Point Estimation using Flux Linkage Observer and Magnetic and Thermal Equivalent Circuit in PMSM

芝浦工業大学2021年