Devices and architectures for large scale integrated silicon photonics circuits

We present DWDM nanophotonics architectures based on microring resonator modulators and detectors. We focus on two implementations: an on chip interconnect for multicore processor (Corona) and a high radix network switch (HyperX). Based on the requirements of these applications we discuss the key constraints on the photonic circuits' devices and fabrication techniques as well as strategies to improve their performance

Efficient Intra-Rack Resource Disaggregation for HPC Using Co-Packaged DWDM Photonics

The diversity of workload requirements and increasing hardware heterogeneity in emerging high performance computing (HPC) systems motivate resource disaggregation. Resource disaggregation allows compute and memory resources to be allocated individually as required to each workload. However, it is unclear how to efficiently realize this capability and cost-effectively meet the stringent bandwidth and latency requirements of HPC applications. To that end, we describe how modern photonics can be co-designed with modern HPC racks to implement flexible intra-rack resource disaggregation and fully meet the bit error rate (BER) and high escape bandwidth of all chip types in modern HPC racks. Our photonic-based disaggregated rack provides an average application speedup of 11% (46% maximum) for 25 CPU and 61% for 24 GPU benchmarks compared to a similar system that instead uses modern electronic switches for disaggregation. Using observed resource usage from a production system, we estimate that an iso-performance intra-rack disaggregated HPC system using photonics would require 4x fewer memory modules and 2x fewer NICs than a non-disaggregated baseline.Comment: 15 pages, 12 figures, 4 tables. Published in IEEE Cluster 202

Co-Package Technology Platform for Low-Power and Low-Cost Data Centers

We report recent advances in photonic–electronic integration developed in the European research project L3MATRIX. The aim of the project was to demonstrate the basic building blocks of a co-packaged optical system. Two-dimensional silicon photonics arrays with 64 modulators were fabricated. Novel modulation schemes based on slow light modulation were developed to assist in achieving an efficient performance of the module. Integration of DFB laser sources within each cell in the matrix was demonstrated as well using wafer bonding between the InP and SOI wafers. Improved semiconductor quantum dot MBE growth, characterization and gain stack designs were developed. Packaging of these 2D photonic arrays in a chiplet configuration was demonstrated using a vertical integration approach in which the optical interconnect matrix was flip-chip assembled on top of a CMOS mimic chip with 2D vertical fiber coupling. The optical chiplet was further assembled on a substrate to facilitate integration with the multi-chip module of the co-packaged system with a switch surrounded by several such optical chiplets. We summarize the features of the L3MATRIX co-package technology platform and its holistic toolbox of technologies to address the next generation of computing challenges

High Performance Silicon Photonic Interconnected Systems

Advances in data-driven applications, particularly artificial intelligence and deep learning, are driving the explosive growth of computation and communication in today’s data centers and high-performance computing (HPC) systems. Increasingly, system performance is not constrained by the compute speed at individual nodes, but by the data movement between them. This calls for innovative architectures, smart connectivity, and extreme bandwidth densities in interconnect designs. Silicon photonics technology leverages mature complementary metal-oxide-semiconductor (CMOS) manufacturing infrastructure and is promising for low cost, high-bandwidth, and reconfigurable interconnects. Flexible and high-performance photonic switched architectures are capable of improving the system performance. The work in this dissertation explores various photonic interconnected systems and the associated optical switching functionalities, hardware platforms, and novel architectures. It demonstrates the capabilities of silicon photonics to enable efficient deep learning training. We first present field programmable gate array (FPGA) based open-loop and closed-loop control for optical spectral-and-spatial switching of silicon photonic cascaded micro-ring resonator (MRR) switches. Our control achieves wavelength locking at the user-defined resonance of the MRR for optical unicast, multicast, and multiwavelength-select functionalities. Digital-to-analog converters (DACs) and analog-to-digital converters (ADCs) are necessary for the control of the switch. We experimentally demonstrate the optical switching functionalities using an FPGA-based switch controller through both traditional multi-bit DAC/ADC and novel single-wired DAC/ADC circuits. For system-level integration, interfaces to the switch controller in a network control plane are developed. The successful control and the switching functionalitiesachieved are essential for system-level architectural innovations as presented in the following sections. Next, this thesis presents two novel photonic switched architectures using the MRR-based switches. First, a photonic switched memory system architecture was designed to address memory challenges in deep learning. The reconfigurable photonic interconnects provide scalable solutions and enable efficient use of disaggregated memory resources for deep learning training. An experimental testbed was built with a processing system and two remote memory nodes using silicon photonic switch fabrics and system performance improvements were demonstrated. The collective results and existing high-bandwidth optical I/Os show the potential of integrating the photonic switched memory to state-of-the-art processing systems. Second, the scaling trends of deep learning models and distributed training workloads are challenging network capacities in today’s data centers and HPCs. A system architecture that leverages SiP switch-enabled server regrouping is proposed to tackle the challenges and accelerate distributed deep learning training. An experimental testbed with a SiP switch-enabled reconfigurable fat tree topology was built to evaluate the network performance of distributed ring all-reduce and parameter server workloads. We also present system-scale simulations. Server regrouping and bandwidth steering were performed on a large-scale tapered fat tree with 1024 compute nodes to show the benefits of using photonic switched architectures in systems at scale. Finally, this dissertation explores high-bandwidth photonic interconnect designs for disaggregated systems. We first introduce and discuss two disaggregated architectures leveraging extreme high bandwidth interconnects with optically interconnected computing resources. We present the concept of rack-scale graphics processing unit (GPU) disaggregation with optical circuit switches and electrical aggregator switches. The architecture can leverage the flexibility of high bandwidth optical switches to increase hardware utilization and reduce application runtimes. A testbed was built to demonstrate resource disaggregation and defragmentation. In addition, we also present an extreme high-bandwidth optical interconnect accelerated low-latency communication architecture for deep learning training. The disaggregated architecture utilizes comb laser sources and MRR-based cross-bar switching fabrics to enable an all-to-all high bandwidth communication with a constant latency cost for distributed deep learning training. We discuss emerging technologies in the silicon photonics platform, including light source, transceivers, and switch architectures, to accommodate extreme high bandwidth requirements in HPC and data center environments. A prototype hardware innovation - Optical Network Interface Cards (comprised of FPGA, photonic integrated circuits (PIC), electronic integrated circuits (EIC), interposer, and high-speed printed circuit board (PCB)) is presented to show the path toward fast lanes for expedited execution at 10 terabits. Taken together, the work in this dissertation demonstrates the capabilities of high-bandwidth silicon photonic interconnects and innovative architectural designs to accelerate deep learning training in optically connected data center and HPC systems

Silicon Photonic Subsystems for Inter-Chip Optical Networks

The continuous growth of electronic compute and memory nodes in terms of the number of I/O pins, bandwidth, and areal throughput poses major integration and packaging challenges associated with offloading multi-Tbit/s data rates within the few pJ/bit targets. While integrated photonics are already deployed in long and short distances such as inter and intra data centers communications, the promising characteristics of the silicon photonic platform set it as the future technology for optical interconnects in ultra short inter-chip distances. The high index contrast between the waveguide and the cladding together with strong thermo-optic and carrier effects in silicon allows developing a wide range of micro-scale and low power optical devices compatible with the CMOS fabrication processes. Furthermore, the availability of photonic foundries and new electrical and optical co-packaging techniques further pushes this platform for the next steps of commercial deployment. The work in this dissertation presents the current trends in high-performance memory and processor nodes and gives motivation for disaggregated and reconfigurable inter-chip network enabled with the silicon photonic layer. A dense WDM transceiver and broadband switch architectures are discussed to support a bi-directional network of ten hybrid-memory cubes (HMC) interconnected to ten processor nodes with an overall aggregated bandwidth of 9.6Tbit/s. Latency and energy consumption are key performance parameters in a processor to primary memory nodes connectivity. The transceiver design is based on energy-efficient micro-ring resonators, and the broadband switch is constructed with 2x2 Mach-Zehnder elements for nano-second reconfiguration. Each transceiver is based on hundreds of micro-rings to convert the native HMC electrical protocol to the optical domain and the switch is based on tens of hundreds of 2x2 elements to achieve non-blocking all-to-all connectivity. The next chapters focus on developing methods for controlling and monitoring such complex and highly integrated silicon photonic subsystems. The thermo-optic effect is characterized and we show experimentally that the phase of the optical carrier can be reliably controlled with pulse-width modulation (PWM) signal, ultimately relaxing the need for hundreds of digital to analog converters (DACs). We further show that doped waveguide heaters can be utilized as \textit{in-line} optical power monitors by measuring photo-conductance current, which is an alternative for the conventional tapping and integration of photo-diodes. The next part concerned with a common cascaded micro-ring resonator in a WDM transceiver design. We develop on an FPGA control algorithm that abstracts the physical layer and takes user-defined inputs to set the resonances to the desired wavelength in a unicast and multicast transmission modes. The associated sensitivities of these silicon ring resonators are presented and addressed with three closed-loop solutions. We first show a closed-loop operation based on tapping the error signal from the drop port of the micro-ring. The second solution presents a resonance wavelength locking with a single digital I/O for control and feedback signals. Lastly, we leverage the photo-conductance effect and demonstrate the locking procedure using only the doped heater for both control and feedback purposes. To achieve the inter-chip reconfigurability we discuss recent advances of high-port-count SiP broadband switches for reconfigurable inter-chip networks. To ensure optimal operation in terms of low insertion loss, low cross-talk and high signal integrity per routing path, hundreds of 2x2 Mach-Zehnder elements need to be biased precisely for the cross and bar states. We address this challenge with a tapless and a design agnostic calibration approach based on the photo-conductance effect. The automated algorithm returns a look-up table for all for each 2x2 element and the associated calibrated biases. Each routing scenario is then tested for insertion loss, crosstalk and bit-error rate of 25Gbit/s 4-level pulse amplitude modulation signals. The last part utilizes the Mach-Zehnder interferometers in WDM transceiver applications. We demonstrate a polarization insensitive four-channel WDM receiver with 40Gbit/s per channel and a transmitter design generating 8-level pulse amplitude modulation signals at 30Gbit/s

Photonic Interconnects Beyond High Bandwidth

The extraordinary growth of parallelism in high-performance computing requires efficient data communication for scaling compute performance. High-performance computing systems have been using photonic links for communication of large bandwidth-distance product during the last decade. Photonic interconnection networks, however, should not be a wire-for-wire replacement based on conventional electrical counterparts. Features of photonics beyond high bandwidth, such as transparent bandwidth steering, can implement important functionalities needed by applications. In another aspect, application characteristics can be exploited to design better photonic interconnects. Therefore, this thesis explores codesign opportunities at the intersection between photonic interconnect architectures and high-performance computing applications. The key accomplishments of this thesis, ranging from system level to node level, are as follows. Chapter 2 presents a system-level architecture that leverages photonic switching to enable a reconfigurable interconnect. The architecture, called Flexfly, reconfigures the inter-group level of the widely-used Dragonfly topology using information about the application’s communication pattern. It can steal additional direct bandwidth for communication-intensive group pairs. Simulations with applications such as GTC, Nekbone and LULESH show up to 1.8x speedup over Dragonfly paired with UGAL routing, along with halved hop count and latency for cross-group messages. To demonstrate the effectiveness of our approach, we built a 32-node Flexfly prototype using a silicon photonic switch connecting four groups and demonstrated 820 ns interconnect reconfiguration time. This is the first demonstration of silicon photonic switching and bandwidth steering in a high-performance computing cluster. Chapter 3 extends photonic switching to the node level and presents a reconfigurable silicon photonic memory interconnect for many-core architectures. The interconnect targets at important memory access issues, such as network-on-chip hot-spots and non-uniform memory access. Integrated with the processor through 2.5D/3D stacking, a fast-tunable silicon photonic memory tunnel can transparently direct traffic from any off-chip memory to any on-chip interface – thus alleviating the hot-spot and non-uniform access effects. We demonstrated the operation of our proposed architecture using a tunable laser, a 4-port silicon photonic switch (four wavelength-routed memory channels) and a 4x4 mesh network-on-chip synthesized by FPGA. The emulated system achieves a 15-ns channel switching time. Simulations based on a 12-core 4-memory model show that for such switching speeds the interconnect system can realize a 2x speedup for the STREAM benchmark in the hot-spot scenario and a reduction of execution time for data-intensive applications such as 3D stencil and K-means clustering by 23% and 17%, respectively. Chapters 4 explores application-level characteristics that can be exploited to hide photonic path setup delays. In view of the frequent reuse of optical circuits by many applications, we proposed a circuit-cached scheme that amortizes the setup overhead by maximizing circuit reuses. In order to improve circuit “hit” rates, we developed a reuse-distance based replacement policy called “Farthest Next Use”. We further investigated the tradeoffs between the realized hit rate and energy consumption. Finally, we experimentally demonstrated the feasibility of the proposed concept using silicon photonic devices in an FPGA-controlled network testbed. Chapter 5 proceeds to develop an application-guided circuit-prefetch scheme. By learning temporal locality and communication patterns from upper-layer applications, the scheme not only caches a set of circuits for reuses, but also proactively prefetches circuits based on predictions. We applied this technique to communication patterns from a spectrum of science and engineering applications. The results show that setup delays via circuit misses are significantly reduced, showing how the proposed technique can improve circuit switching in photonic interconnects

Reconfigurable Optically Interconnected Systems

With the immense growth of data consumption in today's data centers and high-performance computing systems driven by the constant influx of new applications, the network infrastructure supporting this demand is under increasing pressure to enable higher bandwidth, latency, and flexibility requirements. Optical interconnects, able to support high bandwidth wavelength division multiplexed signals with extreme energy efficiency, have become the basis for long-haul and metro-scale networks around the world, while photonic components are being rapidly integrated within rack and chip-scale systems. However, optical and photonic interconnects are not a direct replacement for electronic-based components. Rather, the integration of optical interconnects with electronic peripherals allows for unique functionalities that can improve the capacity, compute performance and flexibility of current state-of-the-art computing systems. This requires physical layer methodologies for their integration with electronic components, as well as system level control planes that incorporates the optical layer characteristics. This thesis explores various network architectures and the associated control plane, hardware infrastructure, and other supporting software modules needed to integrate silicon photonics and MEMS based optical switching into conventional datacom network systems ranging from intra-data center and high-performance computing systems to the metro-scale layer networks between data centers. In each of these systems, we demonstrate dynamic bandwidth steering and compute resource allocation capabilities to enable significant performance improvements. The key accomplishments of this thesis are as follows. In Part 1, we present high-performance computing network architectures that integrate silicon photonic switches for optical bandwidth steering, enabling multiple reconfigurable topologies that results in significant system performance improvements. As high-performance systems rely on increased parallelism by scaling up to greater numbers of processor nodes, communication between these nodes grows rapidly and the interconnection network becomes a bottleneck to the overall performance of the system. It has been observed that many scientific applications operating on high-performance computing systems cause highly skewed traffic over the network, congesting only a small percentage of the total available links while other links are underutilized. This mismatch of the traffic and the bandwidth allocation of the physical layer network presents the opportunity to optimize the bandwidth resource utilization of the system by using silicon photonic switches to perform bandwidth steering. This allows the individual processors to perform at their maximum compute potential and thereby improving the overall system performance. We show various testbeds that integrates both microring resonator and Mach-Zehnder based silicon photonic switches within Dragonfly and Fat-Tree topology networks built with conventional equipment, and demonstrate 30-60% reduction in execution time of real high-performance benchmark applications. Part 2 presents a flexible network architecture and control plane that enables autonomous bandwidth steering and IT resource provisioning capabilities between metro-scale geographically distributed data centers. It uses a software-defined control plane to autonomously provision both network and IT resources to support different quality of service requirements and optimizes resource utilization under dynamically changing load variations. By actively monitoring both the bandwidth utilization of the network and CPU or memory resources of the end hosts, the control plane autonomously provisions background or dynamic connections with different levels of quality of service using optical MEMS switching, as well as initializing live migrations of virtual machines to consolidate or distribute workload. Together these functionalities provide flexibility and maximize efficiency in processing and transferring data, and enables energy and cost savings by scaling down the system when resources are not needed. An experimental testbed of three data center nodes was built to demonstrate the feasibility of these capabilities. Part 3 presents Lightbridge, a communications platform specifically designed to provide a more seamless integration between processor nodes and an optically switched network. It addresses some of the crucial issues faced by the works presented in the previous chapters related to optical switching. When optical switches perform switching operations, they change the physical topology of the network, and they lack the capability to buffer packets, resulting in certain optical circuits being unavailable. This prompts the question of whether it is safe to transmit packets by end hosts at any given time. Lightbridge was developed to coordinate switching and routing of optical circuits across the network, by having the processors gain information about the current state of the optical network before transmitting packets, and being able to buffer packets when the optical circuit is not available. This part describes details of Lightbridge which is constituted by a loadable Linux kernel module along with other supporting modifications to the Linux kernel in order to achieve the necessary functionalities

Energy-efficient electrical and silicon-photonic networks in many core systems

Thesis (Ph.D.)--Boston UniversityDuring the past decade, the very large scale integration (VLSI) community has migrated towards incorporating multiple cores on a single chip to sustain the historic performance improvement in computing systems. As the core count continuously increases, the performance of network-on-chip (NoC), which is responsible for the communication between cores, caches and memory controllers, is increasingly becoming critical for sustaining the performance improvement. In this dissertation, we propose several methods to improve the energy efficiency of both electrical and silicon-photonic NoCs. Firstly, for electrical NoC, we propose a flow control technique, Express Virtual Channel with Taps (EVC-T), to transmit both broadcast and data packets efficiently in a mesh network. A low-latency notification tree network is included to maintain t he order of broadcast packets. The EVC-T technique improves the NoC latency by 24% and the system energy efficiency in terms of energy-delay product (EDP) by 13%. In the near future, the silicon-photonic links are projected to replace the electrical links for global on-chip communication due to their lower data-dependent power and higher bandwidth density, but the high laser power can more than offset these advantages. Therefore, we propose a silicon-photonic multi-bus NoC architecture and a methodology that can reduce the laser power by 49% on average through bandwidth reconfiguration at runtime based on the variations in bandwidth requirements of applications. We also propose a technique to reduce the laser power by dynamically activating/deactivating the 12 cache banks and switching ON/ OFF the corresponding silicon-photonic links in a crossbar NoC. This cache-reconfiguration based technique can save laser power by 23.8% and improves system EDP by 5.52% on average. In addition, we propose a methodology for placing and sharing on-chip laser sources by jointly considering the bandwidth requirements, thermal constraints and physical layout constraints. Our proposed methodology for placing and sharing of on-chip laser sources reduces laser power. In addition to reducing the laser power to improve the energy efficiency of silicon-photonic NoCs, we propose to leverage the large bandwidth provided by silicon-photonic NoC to share computing resources. The global sharing of floating-point units can save system area by 13.75% and system power by 10%

Systems Engineering for Silicon Photonic Devices

The increasing integration of digital information with our daily lives has led to the rise of big data, cloud computing, and the internet of things. The growth in these categories will lead to an exponential increase in the required capacity for data centers and high performance computation. Meanwhile, due to bottlenecks in data access caused by the limited energy and bandwidth scalability of electrical interconnects, computational speedup can no longer scale with demand. A better solution is necessary in order to increase computational performance and reduce the carbon footprint of our digital future. People have long thought of photonic interconnects, which can offer higher bandwidth, greater energy efficiency, and orders-of-magnitude distance scalability compared to electrical interconnects, as a solution to the data access bottleneck in chip, board, and datacenter scale networks. Over the past three decades we have seen impressive growth of photonic technology from theoretical predictions to high-performance commercially available devices. However, the dream of an all-optical interconnection network for use in CPU, Memory, and rack-to-rack datacenter interconnects is not yet realized. Many challenges and obstacles still have to be addressed. This work investigates these challenges and describe some of the ways to overcome them. First we will first examine the pattern sensitivity of microring modulators, which are likely to be found as the first element in an optical interconnect. My work will illustrate the advantage of using depletion mode modulators compared to injection mode modulators as the number of consecutive symbols in the data pattern increases. Next we will look at the problem of thermal initialization for microring demultiplexers near the output of the optical interconnect. My work demonstrates the fastest achieved initialization speed to-date for a microring based demultiplexer. I will also explore an thermal initialization and control method for microrings based on temperature measurement using a pn-junction. Finally, we will look at how to control and initialize microring and MZI based optical switch fabrics, which is the second element found in a optical interconnect. Work here will show the possibility of switching high-speed WDM datastreams through microring based switches, as well as methods to deal with the complexities inherent in control and initialization of high-radix switch topologies. Through these demonstrations I hope to show that the challenges facing optical interconnects, although very real, are surmountable using reasonable engineering efforts