Cell replication and redundancy elimination during placement for cycle time optimization

This paper presents a new timing driven approach for cell replication tailored to the practical needs of standard cell layout design. Cell replication methods have been studied extensively in the context of generic partitioning problems. However, until now it has remained unclear what practical benefit can be obtained from this concept in a realistic environment for timing driven layout synthesis. Therefore, this paper presents a timing driven cell replication procedure, demonstrates its incorporation into a standard cell placement and routing tool and examines its benefit on the final circuit performance in comparison with conventional gate or transistor sizing techniques. Furthermore, we demonstrate that cell replication can deteriorate the stuck-at fault testability of circuits and show that stuck-at redundancy elimination must be integrated into the placement procedure. Experimental results demonstrate the usefulness of the proposed methodology and suggest that cell replication should be an integral part of the physical design flow complementing traditional gate sizing techniques

DESIGN FOR TESTABILITY AND TEST GENERATION WITH TWO CLOCKS

We propose a novel design for testability method that enhances the controllability of storage elements by use of additional clock lines Our scheme is applicable to synchronous circuits but is otherwise transparent to the designer. The associated area and speed penalties are minimal compared to scan based methods, however, a sequential ATPG system is necessary for test generation. The basic idea Is to use independent clock lines to control disjoint groups of flip-flops. No cyclic path are permitted among the flip-flops of the same group. During testing, a selected group can be made to hold its state by disabling its clock lines In the normal mode, all clock lines carry the same system clock signal. With the appropriate partitioning of flip-flops, the length of the vector sequence produced by the test generator for a fault is drastically reduced. An n-stage binary counter is used for experimental verification of reduction in test length by the proposed technique

Parallel Test Generation With Low Communication Overhead

In this paper we present a method of parallelizing test generation for combinational logic using boolean satisfiability. We propose a dynamic search-space allocation strategy to split work between the available processors. This strategy is easy to implement with a greedy heuristic and is economical in its demand for inter-processor communication. We derive an analytical model to predict the performance of the parallel versus sequential implementations. The effectiveness of our method and analysis is demonstrated by an implementation on a Sequent (shared memory) multiprocessor. The experimental data shows significant performance improvement in parallel implementation, validates our analytical model, and allows predictions of performance for a range of time-out limits and degrees of parallelism

Synthesis of IDDQ-Testable Circuits: Integrating Built-in Current Sensors

"On-Chip" I_{DDQ} testing by the incorporation of Built-In Current (BIC) sensors has some advantages over "off-chip" techniques. However, the integration of sensors poses analog design problems which are hard to be solved by a digital designer. The automatic incorporation of the sensors using parameterized BIC cells could be a promising alternative. The work reported here identifies partitioning criteria to guide the synthesis of I_{DDQ}-testable circuits. The circuit must be partitioned, such that the defective I_{DDQ} is observable, and the power supply voltage perturbation is within specified limits. In addition to these constraints, also cost criteria are considered: circuit extra delay, area overhead of the BIC sensors, connectivity costs of the test circuitry, and the test application time. The parameters are estimated based on logical as well as electrical level information of the target cell library to be used in the technology mapping phase of the synthesis process. The resulting cost function is optimized by an evolution-based algorithm. When run over large benchmark circuits our method gives significantly superior results to those obtained using simpler and less comprehensive partitioning methods.Postprint (published version

Synthesis for Testability by Two-Clock Control

In previous studies clock control has been inserted after design to improve the testability of a sequential circuit. In this paper we propose a two-clock control scheme that is included as a part of the logic synthesis of a finite state machine (fsm). The scheme has low area overhead and competes well with scan methods in its ability to initialize and observe circuit states. The states of the machine are assigned a pair of binary values using a novel split coding system. The purpose of the encoding is to ease navigation between any pair of states using a combination of normal and test-mode transitions. We require a Hamiltonian cycle to exist in the state transition graph. Our investigation of the fsm benchmark shows that either such a cycle already exists or can be created with the insertion of a small number of transition edges. We also present synthesis results to show that the area penalty is small

Silicon compilation

Silicon compilation is a term used for many different purposes. In this paper we define silicon compilation as a mapping from some higher level description into layout. We define the basic issues in structural and behavioral silicon compilation and some possible solutions to those issues. Finally, we define the concept of an intelligent silicon compiler in which the compiler evaluates the quality of the generated design and attempts to improve it if it is not satisfactory

Wiring Viterbi decoders (splitting deBruijn graphs)

A new Viterbi decoder, capable of decoding convolutional codes with constraint lengths up to 15, is under development for the Deep Space Network (DSN). A key feature of this decoder is a two-level partitioning of the Viterbi state diagram into identical subgraphs. The larger subgraphs correspond to circuit boards, while the smaller subgraphs correspond to Very Large Scale Integration (VLSI) chips. The full decoder is built from identical boards, which in turn are built from identical chips. The resulting system is modular and hierarchical. The decoder is easy to implement, test, and repair because it uses a single VLSI chip design and a single board design. The partitioning is completely general in the sense that an appropriate number of boards or chips may be wired together to implement a Viterbi decoder of any size greater than or equal to the size of the module

Cost modelling and concurrent engineering for testable design

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.As integrated circuits and printed circuit boards increase in complexity, testing becomes a major cost factor of the design and production of the complex devices. Testability has to be considered during the design of complex electronic systems, and automatic test systems have to be used in order to facilitate the test. This fact is now widely accepted in industry. Both design for testability and the usage of automatic test systems aim at reducing the cost of production testing or, sometimes, making it possible at all. Many design for testability methods and test systems are available which can be configured into a production test strategy, in order to achieve high quality of the final product. The designer has to select from the various options for creating a test strategy, by maximising the quality and minimising the total cost for the electronic system. This thesis presents a methodology for test strategy generation which is based on consideration of the economics during the life cycle of the electronic system. This methodology is a concurrent engineering approach which takes into account all effects of a test strategy on the electronic system during its life cycle by evaluating its related cost. This objective methodology is used in an original test strategy planning advisory system, which allows for test strategy planning for VLSI circuits as well as for digital electronic systems. The cost models which are used for evaluating the economics of test strategies are described in detail and the test strategy planning system is presented. A methodology for making decisions which are based on estimated costing data is presented. Results of using the cost models and the test strategy planning system for evaluating the economics of test strategies for selected industrial designs are presented

CA-BIST for asynchronous circuits: a case study on the RAPPID asynchronous instruction length decoder

Journal ArticleThis paper presents a case study in low-cost noninvasive Built-In Self Test (BIST) for RAPPID, a largescale 120,000-transistor asynchronous version of the Pentium® Pro Instruction Length Decoder, which runs at 3.6 GHz. RAPPID uses a synchronous 0.25 micron CMOS library for static and domino logic, and has no Design-for-Test hooks other than some debug features. We explore the use of Cellular Automata (CA) for on-chip test pattern generation and response evaluation. More specifically, we look for fast ways to tune the CA-BIST to the RAPPID design, rather than using pseudo-random testing. The metric for tuning the CA-BIST pattern generation is based on an abstract hardware description model of the instruction length decoder, which is independent of implementation details, and hence also independent of the asynchronous circuit style. Our CA-BI ST solution uses a novel bootstrap procedure for generating the test patterns, which give complete coverage for this metric, and cover 94% of the testable stuck-at faults for the actual design at switch level. Analysis of the undetected and untestable faults shows that the same fault effects can be expected for a similar clocked circuit. This is encouraging evidence that testability is no excuse to avoid asynchronous design techniques in addition to high-performance synchronous solutions