VHDL-AMS based genetic optimization of a fuzzy logic controller for automotive active suspension systems

This paper presents a new type of fuzzy logic controller (FLC) membership functions for automotive active suspension systems. The shapes of the membership functions are irregular and optimized using a genetic algorithm (GA). In this optimization technique, VHDL-AMS is used not only for the modeling and simulation of the fuzzy logic controller and its underlying active suspension system but also for the implementation of a parallel GA. Simulation results show that the proposed FLC has superior performance to that of existing FLCs that use triangular or trapezoidal membership functions

VHDL-AMS based genetic optimisation of fuzzy logic controllers

Purpose – This paper presents a VHDL-AMS based genetic optimisation methodology for fuzzy logic controllers (FLCs) used in complex automotive systems and modelled in mixed physical domains. A case study applying this novel method to an active suspension system has been investigated to obtain a new type of fuzzy logic membership function with irregular shapes optimised for best performance. Design/methodology/approach – The geometrical shapes of the fuzzy logic membership functions are irregular and optimised using a genetic algorithm (GA). In this optimisation technique, VHDL-AMS is used not only for the modelling and simulation of the FLC and its underlying active suspension system but also for the implementation of a parallel GA directly in the system testbench. Findings – Simulation results show that the proposed FLC has superior performance in all test cases to that of existing FLCs that use regular-shape, triangular or trapezoidal membership functions. Research limitations – The test of the FLC has only been done in the simulation stage, no physical prototype has been made. Originality/value – This paper proposes a novel way of improving the FLC’s performance and a new application area for VHDL-AMS

Design an intelligent controller for full vehicle nonlinear active suspension systems

The main objective of designed the controller for a vehicle suspension system is to reduce the discomfort sensed by passengers which arises from road roughness and to increase the ride handling associated with the pitching and rolling movements. This necessitates a very fast and accurate controller to meet as much control objectives, as possible. Therefore, this paper deals with an artificial intelligence Neuro-Fuzzy (NF) technique to design a robust controller to meet the control objectives. The advantage of this controller is that it can handle the nonlinearities faster than other conventional controllers. The approach of the proposed controller is to minimize the vibrations on each corner of vehicle by supplying control forces to suspension system when travelling on rough road. The other purpose for using the NF controller for vehicle model is to reduce the body inclinations that are made during intensive manoeuvres including braking and cornering. A full vehicle nonlinear active suspension system is introduced and tested. The robustness of the proposed controller is being assessed by comparing with an optimal Fractional Order (FOPID) controller. The results show that the intelligent NF controller has improved the dynamic response measured by decreasing the cost function

Design and Evaluation of an Optimal Fuzzy PID Controller for an Active Vehicle Suspension System

The goal of studying the vehicle suspension systems is to reduce the vehicle vibrations which are due to the irregularities of road levels and the fluctuations in the vehicle velocity. These vibrations are transferred to the body and occupants of vehicles through the suspension system. In general, the main function of an active suspension system is to support the vehicle body by reducing the input vibrations and to provide a safe and smooth ride on a bumpy road surface. In this research, a quarter vehicle model has been employed for designing a suspension system. The road level irregularities have been considered as disturbances to this system. The optimal fuzzy PID (OFPD+I) controller has been used to optimize the performance of the suspension system in reducing the adverse effects resulting from road level irregularities, vehicle braking, and moving around the road curves. To verify the efficacy of the optimal fuzzy PID controller, its performance has been evaluated and compared with the performances of three separate controllers (PID, fuzzy, and fuzzy PID) and a system without any controller. The findings indicate the advantage of the optimal fuzzy PID controller over the other systems. Thus, in the integral of the absolute error criterion for the vehicle body velocity and displacement changes, the OFPD+I controller has a superior performance relative to the other systems

Modeling of Optimized Neuro-Fuzzy Logic Based Active Vibration Control Method for Automotive Suspension

In this thesis, an active vibration control system was developed. The control system was developed and tested using a quarter car model of an adaptive suspension system. For active vibration control, an actuator was implemented in addition to the commonly used passive spring damper system. Due to nature of unpredictability of force required two different fuzzy inference system (FIS) were developed for the actuator. First a sequential fuzzy set was built, that resulted lower vertical displacement compared to basic damper spring model, but system had limited effect with disturbances of higher magnitude and continuous vibrations (rough road). To improve the performance of the sequential fuzzy set, the main fuzzy set was improved using an adaptive neuro fuzzy inference system (ANFIS). This model increased the performance substantially, especially for rough road and high magnitude disturbance scenarios. Finally, the suspension’s spring constant and damping co-efficient was optimized using a genetic algorithm to further improve the vibration control properties to achieve a balance of both ride stability and comfort. The final result is improved performance of the suspension system

Multi-Objective Optimization of Nonlinear Quarter Car Suspension System - PID and LQR Control

This paper presents modeling, control and optimization of a nonlinear quarter car suspension system. A mathematical model of nonlinear quarter car along with seat and driver is developed and simulated in Matlab/Simulink® environment. Input road condition is taken as class C road and vehicle travelling at 80kmph. Active control of suspension system is achieved using PID and LQR control actions. Instead of guessing and or trial and error method to determine the PID and LQR control parameters, a GA based optimization algorithm is implemented. The optimization function is modeled as multi-objective problem comprising of frequency weighted RMS acceleration, VDV, suspension space, tyre deflection and controller force. It is observed that optimized parameters gives better control as compared to the classical parameters and passive suspension system. Further simulations are carried out on suspension system with seat and driver model. The PID controller gives better ride comfort by reducing RMS head acceleration and VDV. Results are presented in time and frequency domain

Convolution based real-time control strategy for vehicle active suspension systems

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.A novel real-time control method that minimises linear system vibrations when it is subjected to an arbitrary external excitation is proposed in this study. The work deals with a discrete differential dynamic programming type of problem, in which an external disturbance is controlled over a time horizon by a control force strategy constituted by the well-known convolution approach. The proposed method states that if a control strategy can be established to restore an impulse external disturbance, then the convolution concept can be used to generate an overall control strategy to control the system response when it is subjected to an arbitrary external disturbance. The arbitrary disturbance is divided into impulses and by simply scaling, shifting and summation of the obtained control strategy against the impulse input for each impulse of the arbitrary disturbance, the overall control strategy will be established. Genetic Algorithm was adopted to obtain an optimal control force plan to suppress the system vibrations when it is subjected to a shock disturbance, and then the Convolution concept was used to enable the system response to be controlled in real-time using the obtained control strategy. Numerical tests were carried out on a two-degree of freedom quarter-vehicle active suspension model and the results were compared with results generated using the Linear Quadratic Regulator (LQR) method. The method was also applied to control the vibration of a seven-degree of freedom full-vehicle active suspension model. In addition, the effect of a time delay on the performance of the proposed approach was also studied. To demonstrate the applicability of the proposed method in real-time control, experimental tests were performed on a quarter-vehicle test rig equipped with a pneumatic active suspension. Numerical and experimental results showed the effectiveness of the proposed method in reducing the vehicle vibrations. One of the main contributions of this work besides using the Convolution concept to provide a real time control strategy is the reduction in the number of sensors needed to construct the proposed method as the disturbance amplitude is the only parameter needed to be measured (known). Finally, having achieved what has been proposed above, a generic robust control method is accomplished, which not only can be applied for active suspension systems but also in many other fields

Active suspension control of electric vehicle with in-wheel motors

In-wheel motor (IWM) technology has attracted increasing research interests in recent years due to the numerous advantages it offers. However, the direct attachment of IWMs to the wheels can result in an increase in the vehicle unsprung mass and a significant drop in the suspension ride comfort performance and road holding stability. Other issues such as motor bearing wear motor vibration, air-gap eccentricity and residual unbalanced radial force can adversely influence the motor vibration, passenger comfort and vehicle rollover stability. Active suspension and optimized passive suspension are possible methods deployed to improve the ride comfort and safety of electric vehicles equipped with inwheel motor. The trade-off between ride comfort and handling stability is a major challenge in active suspension design. This thesis investigates the development of novel active suspension systems for successful implementation of IWM technology in electric cars. Towards such aim, several active suspension methods based on robust H∞ control methods are developed to achieve enhanced suspension performance by overcoming the conflicting requirement between ride comfort, suspension deflection and road holding. A novel fault-tolerant H∞ controller based on friction compensation is in the presence of system parameter uncertainties, actuator faults, as well as actuator time delay and system friction is proposed. A friction observer-based Takagi-Sugeno (T-S) fuzzy H∞ controller is developed for active suspension with sprung mass variation and system friction. This method is validated experimentally on a quarter car test rig. The experimental results demonstrate the effectiveness of proposed control methods in improving vehicle ride performance and road holding capability under different road profiles. Quarter car suspension model with suspended shaft-less direct-drive motors has the potential to improve the road holding capability and ride performance. Based on the quarter car suspension with dynamic vibration absorber (DVA) model, a multi-objective parameter optimization for active suspension of IWM mounted electric vehicle based on genetic algorithm (GA) is proposed to suppress the sprung mass vibration, motor vibration, motor bearing wear as well as improving ride comfort, suspension deflection and road holding stability. Then a fault-tolerant fuzzy H∞ control design approach for active suspension of IWM driven electric vehicles in the presence of sprung mass variation, actuator faults and control input constraints is proposed. The T-S fuzzy suspension model is used to cope with the possible sprung mass variation. The output feedback control problem for active suspension system of IWM driven electric vehicles with actuator faults and time delay is further investigated. The suspended motor parameters and vehicle suspension parameters are optimized based on the particle swarm optimization. A robust output feedback H∞ controller is designed to guarantee the system’s asymptotic stability and simultaneously satisfying the performance constraints. The proposed output feedback controller reveals much better performance than previous work when different actuator thrust losses and time delay occurs. The road surface roughness is coupled with in-wheel switched reluctance motor air-gap eccentricity and the unbalanced residual vertical force. Coupling effects between road excitation and in wheel switched reluctance motor (SRM) on electric vehicle ride comfort are also analysed in this thesis. A hybrid control method including output feedback controller and SRM controller are designed to suppress SRM vibration and to prolong the SRM lifespan, while at the same time improving vehicle ride comfort. Then a state feedback H∞ controller combined with SRM controller is designed for in-wheel SRM driven electric vehicle with DVA structure to enhance vehicle and SRM performance. Simulation results demonstrate the effectiveness of DVA structure based active suspension system with proposed control method its ability to significantly improve the road holding capability and ride performance, as well as motor performance

Neurofuzzy controller based full vehicle nonlinear active suspension systems

To design a robust controller for active suspension systems is very important for guaranteeing the riding comfort for passengers and road handling quality for a vehicle. In this thesis, the mathematical model of full vehicle nonlinear active suspension systems with hydraulic actuators is derived to take into account all the motions of the vehicle and the nonlinearity behaviours of the active suspension system and hydraulic actuators. Four robust control types are designed and the comparisons among the robustness of those controllers against different disturbance types are investigated to select the best controller among them. The MATLAB SIMULINK toolboxes are used to simulate the proposed controllers with the controlled model and to display the responses of the controlled model under different types of disturbance. The results show that the neurofuzzy controller is more effective and robust than the other controller types. The implementation of the neurofuzzy controller using FPGA boards has been investigated in this work. The Xilinx ISE program is employed to synthesis the VHDL codes that describe the operation of the neurofuzzy controller and to generate the configuration file used to program the FPGA. The ModelSim program is used to simulate the operation of the VHDL codes and to obtain the expected output data of the FPGA boards. To confirm that FPGA the board used as the neurofuzzy controller system operated as expected, a MATLAB script file is used to compare the set of data obtained from the ModelSim program and the set of data obtained from the MATLAB SIMULINK model. The results show that the FPGA board is effective to be used as a neurofuzzy controller for full vehicle nonlinear active suspension systems. The active suspension system has a great performance for vibration isolation. However the main drawback of the active suspension is that it is high energy consumptive. Therefore, to use this suspension system in the proposed model, this drawback should be solved. Electromagnetic actuators are used to convert the vibration energy that arises from the rough road to useful electrical energy to reduce the energy consumption by the active suspension systems. The results show that the electromagnetic devices act as a power generator, i.e. the vibration energy excited by the rough road surface has been converted to a useful electrical energy supply for the actuators. Furthermore, when the nonlinear damper models are replaced by the electromagnetic actuators, riding comfort and the road handling quality are improved. As a result, two targets have been achieved by using hydraulic actuators with electromagnetic suspension systems: increasing fuel economy and improving the vehicle performance

Adaptive Neuro Fuzzy Inference System control of active suspension system with actuator dynamics

A hybrid intelligent control technique based on combination of neural network and fuzzy logic will be proposed for hydraulic actuated active suspension system. A half car model will be used for design of Adaptive Neuro Fuzzy Inference System (ANFIS) controller for hydraulic actuated active suspension. The nonlinear behavior of hydraulic system and uncertain parameters in active suspension has increased the difficulty of creating mathematical model for active suspension system. The performance of most of the classical controller depends on nature of mathematical model of system. Hence it is very difficult to create classical controller without mathematical model of a system. Fuzzy logic controller has ability to predict the behavior of system without the need of mathematical model of a system. In this paper, ANFIS controller proposed for active suspension due to its ability to handle actuator dynamics and parameter uncertainty in hydraulic actuator. The simulation carried out for sinusoidal road profile in order to measure the performance of proposed controller. The result of simulation indicates performance of the ANFIS controller for active suspension with actuator dynamics