Diagnosis of induction motor faults via gabor analysis of the current in transient regime

© 2011 IEEE. Personal use of this material is permitted. Permissíon from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertisíng or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.[EN] Time-frequency analysis of the transient current in induction motors (IMs) is the basis of the transient motor current signature analysis diagnosis method. IM faults can be accurately identified by detecting the characteristic pattern that each type of fault produces in the time-frequency plane during a speed transient. Diverse transforms have been proposed to generate a 2-D time-frequency representation of the current, such as the short time Fourier transform (FT), the wavelet transform, or the Wigner-Ville distribution. However, a fine tuning of their parameters is needed in order to obtain a high-resolution image of the fault in the time-frequency domain, and they also require a much higher processing effort than traditional diagnosis techniques, such as the FT. The new method proposed in this paper addresses both problems using the Gabor analysis of the current via the chirp z-transform, which can be easily adapted to generate high-resolution time-frequency stamps of different types of faults. In this paper, it is used to diagnose broken bars and mixed eccentricity faults of an IM using the current during a startup transient. This new approach is theoretically introduced and experimentally validated with a 1.1-kW commercial motor in faulty and healthy conditions. © 2012 IEEE.This work was supported by the Spanish Ministerio de Ciencia e Innovacion (MICINN) in the framework of the VI Plan Nacional de Investigacion Cientifica, Desarrollo e Innovacion Tecnologica 2008-2011. (Programa Nacional de proyectos de Investigacion Fundamental, project reference DPI2011-23740). The Associate Editor coordinating the review process for this paper was Dr. Subhas Mukhopadhyay.Riera-Guasp, M.; Pineda-Sanchez, M.; Pérez-Cruz, J.; Puche-Panadero, R.; Roger-Folch, J.; Antonino-Daviu, J. (2012). Diagnosis of induction motor faults via gabor analysis of the current in transient regime. IEEE Transactions on Instrumentation and Measurement. 61(6):1583-1596. doi:10.1109/TIM.2012.2186650S1583159661

The Harmonic Order Tracking Analysis Method for the Fault Diagnosis in Induction Motors Under Time-Varying Conditions

[EN] This paper introduces a new approach for improving the fault diagnosis in induction motors under time-varying conditions. A significant amount of published approaches in this field rely on representing the stator current in the time-frequency domain, and identifying the characteristic signatures that each type of fault generates in this domain. However, time-frequency transforms produce three-dimensional (3-D) representations, very costly in terms of storage and processing resources. Moreover, the identification and evaluation of the fault components in the time-frequency plane requires a skilled staff or advanced pattern detection algorithms. The proposed methodology solves these problem by transforming the complex 3-D spectrograms supplied by time-frequency tools into simple x-y graphs, similar to conventional Fourier spectra. These graphs display a unique pattern for each type of fault, even under supply or load time-varying conditions, making easy and reliable the diagnostic decision even for nonskilled staff. Moreover, the resulting patterns can be condensed in a very small dataset, reducing greatly the storage or transmission requirements regarding to conventional spectrograms. The proposed method is an extension to nonstationary conditions of the harmonic order tracking approach. It is introduced theoretically and validated experimentally by using the commercial induction motors feed through electronic converters.This work was supported by the Spanish "Ministerio de Economia y Competitividad" in the framework of the "Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad" (Project reference DPI2014-60881-R). Paper no. TEC-00176-2016.Sapena-Bano, A.; Burriel-Valencia, J.; Pineda-Sanchez, M.; Puche-Panadero, R.; Riera-Guasp, M. (2017). The Harmonic Order Tracking Analysis Method for the Fault Diagnosis in Induction Motors Under Time-Varying Conditions. IEEE Transactions on Energy Conversion. 32(1):244-256. doi:10.1109/TEC.2016.2626008S24425632

Detection of Broken Rotor Bars in Nonlinear Startups of Inverter-Fed Induction Motors

[EN] Fault detection in induction motors powered by inverters operating in nonstationary regimes remains a challenge. The trajectory in the time-frequency plane of harmonics related to broken rotor bar develops very in proximity to the path described by the fundamental component. In addition, their energy is much lower than the amplitude of the first harmonic. These two characteristics make it challenging to observe them. The Dragon Transform (DT), here presented, is developed to overcome the described problem. In this article, the DT is assessed with nonlinear inverter-fed startups, where its high time and frequency resolutions facilitate the monitoring of fault harmonics even with highly adjacent trajectories to the first harmonic path.Fernández-Cavero, V.; Pons Llinares, J.; Duque-Perez, O.; Morinigo-Sotelo, D. (2021). Detection of Broken Rotor Bars in Nonlinear Startups of Inverter-Fed Induction Motors. IEEE Transactions on Industry Applications. 57(3):2559-2568. https://doi.org/10.1109/TIA.2021.30663172559256857

Harmonic Order Tracking Analysis: A Speed-Sensorless Method for Condition Monitoring of Wound Rotor Induction Generators

"(c) 2016 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other users, including reprinting/ republishing this material for advertising or promotional purposes, creating new collective works for resale or redistribution to servers or lists, or reuse of any copyrighted components of this work in other works."[EN] This paper introduces a speed-sensorless method for detecting rotor asymmetries in wound rotor induction machines working under nonstationary conditions. The method is based on the time-frequency analysis of rotor currents and on a subsequent transformation, which leads to the following goals: unlike conventional spectrograms, it enables to show the diagnostic results as a simple graph, similar to a Fourier spectrum, but where the fault components are placed always at the same positions, regardless the working conditions of the machine; moreover, it enables to assess the machine condition through a very small set of parameters. These characteristics facilitate the understanding and processing of the diagnostic results, and thus, help to design improved monitoring and predictive maintenance systems. Also these features make the proposed method very suitable for condition monitoring of wind power generators, because it fits well with the usual non stationaryworking conditions ofwind turbines, and makes feasible the transmission of significant diagnostic information to the remote monitoring center using standard data transmission systems. Simulation results and experimental tests, carried out on a 5-kW laboratory rig, show the validity of the proposed method and illustrate its advantages regarding previously developed diagnostic methods under nonstationary conditions.This work was supported by the Spanish Ministerio de Economia y Competitividad in the framework of the Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad under Project (DPI2014-60881-R).Sapena Bañó, Á.; Riera Guasp, M.; Puche Panadero, R.; Martínez Román, JA.; Pérez Cruz, J.; Pineda Sánchez, M. (2016). Harmonic Order Tracking Analysis: A Speed-Sensorless Method for Condition Monitoring of Wound Rotor Induction Generators. IEEE Transactions on Industry Applications. 52(6):4719-4729. https://doi.org/10.1109/TIA.2016.2597134S4719472952

Short-Frequency Fourier Transform for Fault Diagnosis of Induction Machines Working in Transient Regime

[EN] Transient-based methods for fault diagnosis of induction machines (IMs) are attracting a rising interest, due to their reliability and ability to adapt to a wide range of IM's working conditions. These methods compute the time-frequency (TF) distribution of the stator current, where the patterns of the related fault components can be detected. A significant amount of recent proposals in this field have focused on improving the resolution of the TF distributions, allowing a better discrimination and identification of fault harmonic components. Nevertheless, as the resolution improves, computational requirements (power computing and memory) greatly increase, restricting its implementation in low-cost devices for performing on-line fault diagnosis. To address these drawbacks, in this paper, the use of the short-frequency Fourier transform (SFFT) for fault diagnosis of induction machines working under transient regimes is proposed. The SFFT not only keeps the resolution of traditional techniques, such as the short-time Fourier transform, but also achieves a drastic reduction of computing time and memory resources, making this proposal suitable for on-line fault diagnosis. This method is theoretically introduced and experimentally validated using a laboratory test bench.This work was supported by the Spanish Ministerio de Economia y Competitividad in the framework of the Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad, under Project DPI2014-60881-R. The Associate Editor coordinating the review process was Dr. Edoardo Fiorucci.Burriel-Valencia, J.; Puche-Panadero, R.; Martinez-Roman, J.; Sapena-Bañó, Á.; Pineda-Sanchez, M. (2017). Short-Frequency Fourier Transform for Fault Diagnosis of Induction Machines Working in Transient Regime. IEEE Transactions on Instrumentation and Measurement. 66(3):432-440. doi:10.1109/TIM.2016.2647458S43244066

Multi-Band Frequency Window for Time-Frequency Fault Diagnosis of Induction Machines

[EN] Induction machines drive many industrial processes and their unexpected failure can cause heavy producti on losses. The analysis of the current spectrum can identify online the characteristic fault signatures at an early stage, avoiding unexpected breakdowns. Nevertheless, frequency domain analysis requires stable working conditions, which is not the case for wind generators, motors driving varying loads, and so forth. In these cases, an analysis in the time-frequency domain¿such as a spectrogram¿is required for detecting faults signatures. The spectrogram is built using the short time Fourier transform, but its resolution depends critically on the time window used to generate it¿short windows provide good time resolution but poor frequency resolution, just the opposite than long windows. Therefore, the window must be adapted at each time to the shape of the expected fault harmonics, by highly skilled maintenance personnel. In this paper this problem is solved with the design of a new multi-band window, which generates simultaneously many different narrow-band current spectrograms and combines them into as single, high resolution one, without the need of manual adjustments. The proposed method is validated with the diagnosis of bar breakages during the start-up of a commercial induction motor.This research was funded by the Spanish "Ministerio de Ciencia, Innovacion y Universidades (MCIU)", the "Agencia Estatal de Investigacion (AEI)" and the "Fondo Europeo de Desarrollo Regional (FEDER)" in the framework of the "Proyectos I+D+i - Retos Investigacion 2018", project reference RTI2018-102175-B-I00 (MCIU/AEI/FEDER, UE).Burriel-Valencia, J.; Puche-Panadero, R.; Martinez-Roman, J.; Riera-Guasp, M.; Sapena-Bano, A.; Pineda-Sanchez, M. (2019). Multi-Band Frequency Window for Time-Frequency Fault Diagnosis of Induction Machines. Energies. 12(17):1-18. https://doi.org/10.3390/en12173361S118121

Fault Diagnosis of Induction Machines in a Transient Regime Using Current Sensors with an Optimized Slepian Window

[EN] The aim of this paper is to introduce a new methodology for the fault diagnosis of induction machines working in the transient regime, when time-frequency analysis tools are used. The proposed method relies on the use of the optimized Slepian window for performing the short time Fourier transform (STFT) of the stator current signal. It is shown that for a given sequence length of finite duration, the Slepian window has the maximum concentration of energy, greater than can be reached with a gated Gaussian window, which is usually used as the analysis window. In this paper, the use and optimization of the Slepian window for fault diagnosis of induction machines is theoretically introduced and experimentally validated through the test of a 3.15-MW induction motor with broken bars during the start-up transient. The theoretical analysis and the experimental results show that the use of the Slepian window can highlight the fault components in the current¿s spectrogram with a significant reduction of the required computational resourcesThis work was supported by the Spanish "Ministerio de Economia y Competitividad" in the framework of the "Programa Estatal de Investigacion, Desarrollo e Innovacion Orientada a los Retos de la Sociedad" (Project Reference DPI2014-60881-R).Burriel-Valencia, J.; Puche-Panadero, R.; Martinez-Roman, J.; Sapena-Bano, A.; Pineda-Sanchez, M. (2018). Fault Diagnosis of Induction Machines in a Transient Regime Using Current Sensors with an Optimized Slepian Window. Sensors. 18(1):1-24. https://doi.org/10.3390/s18010146S12418

On the broken rotor bar diagnosis using time-frequency analysis:'Is one spectral representation enough for the characterisation of monitored signals?'

© 2019 Institution of Engineering and Technology. All rights reserved. This work enhances the knowledge of the diagnostic potential of the broken bar fault in induction motors. Since a series of studies have been published over the years regarding condition monitoring and fault diagnostics of these machines, it is essential to reach a common ground on why - sometimes - different techniques render different results. In this context, an investigation is provided with regards to the optimal window that should be adopted for the implementation of a proper time-frequency analysis of the monitored signals. On this agenda, this study attempts to set lower and upper bound limits for proper windowing from the digital signal processing point of view. This is done by proposing a formula for the lower limit, which is derived according to the specific frequencies one desires to put under inspection and which are the fault-related signatures. Finally, a discussion on the upper bound is put onwards; results from finite-element simulations are examined with the discussed approach in both the transient regime and the steady state, while experimental results verify the simulations with satisfying accuracy

Advanced signal processing methods for condition monitoring

Condition monitoring of induction motors (IM) among with the predictive maintenance concept are currently among the most promising research topics of manufacturing industry. Production efficiency is an important parameter of every manufacturing plant since it directly influences the final price of products. This research article presents a comprehensive overview of conditional monitoring techniques, along with classification techniques and advanced signal processing techniques. Compared methods are either based on measurement of electrical quantities or nonelectrical quantities that are processed by advanced signal processing techniques. This article briefly compares individual techniques and summarize results achieved by different research teams. Our own testbed is briefly introduced in the discussion section along with plans for future dataset creation. According to the comparison, Wavelet Transform (WT) along with Empirical Mode Decomposition (EMD), Principal Component Analysis (PCA) and Park's Vector Approach (PVA) provides the most interesting results for real deployment and could be used for future experiments.Web of Scienc