Condition monitoring of belt based motion transmission systems

A key asset of Royal Mail Group consists of a nationwide network of sorting offices that forms a constituent component of the means through which the organisation provides an efficient nationwide postal service within the United Kingdom. It may be argued that the efficiency currently possessed by modem sorting offices is due to the utilisation of machines that automate the process of sorting items of mail. The modem letter-sorting machine possessed by Royal Mail can sort up to 30,000 letters per hour; such machines serve as an example of an achievement of the application of Mechatronics. The maintenance of letter sorting machines constitutes a large overhead for the organisation. In the face of competition from pervasive electronic media within the personal communications market and the prospect of deregulation, Royal Mail seeks to streamline its operation in part by the reduction of the overheads incurred through maintenance of letter sorting machinery. The adoption of condition based maintenance techniques and predictive maintenance, for letter sorting machine components such as belts and bearings, forms part of the strategy through which Royal Mail seeks to reduce this overhead. Utilisation of flat belts and timing belts for the implementation of key functions in letter sorting machinery, such as the transportation of items of mail within the mail sorting process, results in the use of many such components within letter sorting machinery. A direct link exists between the maintenance of peak performance of a sorting machine and the maintenance of belt drives; as such the maintenance of belt drives forms a substantial component of the maintenance overhead. The focus of this thesis consists of the condition monitoring of belt based motion transmission systems and in particular, flat belts. The research that forms the basis of this thesis consists of three elements. Firstly, consideration of current knowledge of belt based power transmission such as knowledge of the mechanics of the belt based power transmission process within the context of condition monitoring... [cont'd

High-performance control of continuously variable transmissions

Nowadays, developments with respect to the pushbelt continuously variable transmission (CVT) are mainly directed towards a reduction of the fuel consumption of a vehicle. The fuel consumption of a vehicle is affected by the variator of the CVT, which transfers the torque and varies the transmission ratio. The variator consists of a metal V-belt, i.e., a pushbelt, which is clamped between two pulleys. Each pulley is connected to a hydraulic cylinder, which is pressurized by the hydraulic actuation system. The pressure in the hydraulic cylinder determines the clamping force on the pulley. The level of the clamping forces sets the torque capacity, whereas the ratio of the clamping forces determines the transmission ratio. When the level of the clamping forces is increased above the threshold for a given operating condition, the variator efficiency is decreased, whereas the torque capacity is increased. When the level of the clamping forces is decreased below the threshold for a given operating condition, the torque capacity is inadequate, which deteriorates the variator efficiency and damages the pulleys and the pushbelt. Since this threshold is not known, the level of the clamping forces is often raised for robustness, which reduces the variator efficiency. The challenge for the control system is to reduce the clamping forces towards the level for which the variator efficiency is maximized, although the variator efficiency is not measured. Furthermore, avoiding a failure of the variator in view of torque disturbances and tracking a transmission ratio reference are necessarily required. Two state-of-the-art control strategies are presently used, i.e., safety control and slip control. These control strategies involve limitations that follow from the model knowledge and/or the sensor use that underlies the control design. For this reason, the objectives of the research in this thesis are oriented towards improvements with respect to the model knowledge of both the hydraulic actuation system and the variator, which is subsequently exploited in the control design of both components, to improve the performance. The resources of the control designs are restricted to measurements from sensors that are standard. A cascade control configuration is proposed, where the inner loop controls the hydraulic actuation system and the outer loop controls the combination of the inner loop and the variator. The elements of the cascade control configuration are the subject of the research in this thesis. For the hydraulic actuation system, modeling via first principles and modeling via system identification are pursued. Modeling via first principles provides a nonlinear model, which is specifically suited for closed-loop simulation and optimization of design parameters. A modular approach is proposed, which reduces the model complexity, improves the model transparency, and facilitates the analysis of changes with respect to the configuration. The nonlinear model is validated by means of measurements from a commercial CVT. Modeling via system identification provides a model set, which is subsequently used for the hydraulic actuation system control design. A model set of high-quality is constructed, which is achieved by the design of the identification experiments that deals with the limited signal-to-noise ratio (SNR) that arises from actuators and sensors of low-quality. The hydraulic actuation system control design is multivariable, which is caused by the interaction between the hydraulic cylinders that is inherently introduced by the variator. Stability and performance are guaranteed for the range of operating conditions that is normally encountered, which is demonstrated with the experimental CVT. A variator control design is proposed that deals with both the transmission ratio and the variator efficiency in terms of performance variables, where the transmission ratio is measured, while the variator efficiency is not measured. The variator control design uses the standard measurement of the angular velocities, from which the transmission ratio is constructed, as well as the standard measurement of the pressure. Essentially, the variator control design exploits the observation that the maximum of the transmission ratio and the maximum of the variator efficiency are achieved for pressure values that nearly coincide. This observation is derived from both simulations with a nonlinear model and experiments with the experimental CVT. This motivates the use of the pressure-transmission ratio map, although the location of the maximum is not known. For this reason, the maximum of the input-output map is found by a so-called extremum seeking control (ESC) design, which aims to adapt the input in order to maximize the output. A robustness analysis shows that an input side disturbance that resembles a depression of the accelerator pedal and an output side disturbance that resembles the passage of a step bump are effectively handled. Finally, the ESC design is extended with a so-called tracking control (TC) design, which enables that optimizing the variator efficiency and tracking a transmission ratio reference are simultaneously achieved. The variator control design that is composed of the ESC design and the TC design is evaluated with the experimental CVT. Simulation of a driving cycle shows that the final variator control design outperforms the conventional variator control design in terms of the variator efficiency

Finite Element Analysis of V-Ribbed Belt/Pulley System with Pulley Misalignment Using a Neural-Network-Based Material Model

Pulley misalignment limits the performance of V-ribbed belt/pulley system as it relates to rib load-sharing and contact pressure distribution for multiple rib belts required in high torque demands of modern automotive applications. In this paper, a three-dimensional dynamic finite element model is built to evaluate the effects of pulley misalignment. The model consists of a pulley and a segment of V-ribbed belt in contact with the pulley. A material model of belt, including rubber compound and reinforcing cord is developed. Multiple rubber layers are each considered hyperelastic with distinct material characterization parameters. A novel neural-network-based hyperelastic material model is implemented to represent properties of nonlinear elastic belt-rib compound. The models are implemented in the commercial code ABAQUS/ Explicit to simulate the misalignment of the belt- pulley system. The developed model is first validated by experimental measurements of pulley lateral force due to misalignment. Also, three common types of misalignment in the belt-pulley system are analyzed and results are presented

Mining Technologies Innovative Development

The present book covers the main challenges, important for future prospects of subsoils extraction as a public effective and profitable business, as well as technologically advanced industry. In the near future, the mining industry must overcome the problems of structural changes in raw materials demand and raise the productivity up to the level of high-tech industries to maintain the profits. This means the formation of a comprehensive and integral response to such challenges as the need for innovative modernization of mining equipment and an increase in its reliability, the widespread introduction of Industry 4.0 technologies in the activities of mining enterprises, the transition to "green mining" and the improvement of labor safety and avoidance of man-made accidents. The answer to these challenges is impossible without involving a wide range of scientific community in the publication of research results and exchange of views and ideas. To solve the problem, this book combines the works of researchers from the world's leading centers of mining science on the development of mining machines and mechanical systems, surface and underground geotechnology, mineral processing, digital systems in mining, mine ventilation and labor protection, and geo-ecology. A special place among them is given to post-mining technologies research

Characterization and Modelling of Composites, Volume II

Composites have been increasingly used in various structural components in the aerospace, marine, automotive, and wind energy sectors. Composites’ material characterization is a vital part of the product development and production process. Physical, mechanical, and chemical characterization helps developers to further their understanding of products and materials, thus ensuring quality control. Achieving an in-depth understanding and consequent improvement of the general performance of these materials, however, still requires complex material modeling and simulation tools, which are often multiscale and encompass multiphysics. This Special Issue is aimed at soliciting promising, recent developments in composite modeling, simulation, and characterization, in both design and manufacturing areas, including experimental as well as industrial-scale case studies. All submitted manuscripts will undergo a rigorous review and will only be considered for publication if they meet journal standards

Proceedings of the 2018 Canadian Society for Mechanical Engineering (CSME) International Congress

Published proceedings of the 2018 Canadian Society for Mechanical Engineering (CSME) International Congress, hosted by York University, 27-30 May 2018

Cumulative index to NASA Tech Briefs, 1986-1990, volumes 10-14

Tech Briefs are short announcements of new technology derived from the R&D activities of the National Aeronautics and Space Administration. These briefs emphasize information considered likely to be transferrable across industrial, regional, or disciplinary lines and are issued to encourage commercial application. This cumulative index of Tech Briefs contains abstracts and four indexes (subject, personal author, originating center, and Tech Brief number) and covers the period 1986 to 1990. The abstract section is organized by the following subject categories: electronic components and circuits, electronic systems, physical sciences, materials, computer programs, life sciences, mechanics, machinery, fabrication technology, and mathematics and information sciences

Agricultural Structures and Mechanization

In our globalized world, the need to produce quality and safe food has increased exponentially in recent decades to meet the growing demands of the world population. This expectation is being met by acting at multiple levels, but mainly through the introduction of new technologies in the agricultural and agri-food sectors. In this context, agricultural, livestock, agro-industrial buildings, and agrarian infrastructure are being built on the basis of a sophisticated design that integrates environmental, landscape, and occupational safety, new construction materials, new facilities, and mechanization with state-of-the-art automatic systems, using calculation models and computer programs. It is necessary to promote research and dissemination of results in the field of mechanization and agricultural structures, specifically with regard to farm building and rural landscape, land and water use and environment, power and machinery, information systems and precision farming, processing and post-harvest technology and logistics, energy and non-food production technology, systems engineering and management, and fruit and vegetable cultivation systems. This Special Issue focuses on the role that mechanization and agricultural structures play in the production of high-quality food and continuously over time. For this reason, it publishes highly interdisciplinary quality studies from disparate research fields including agriculture, engineering design, calculation and modeling, landscaping, environmentalism, and even ergonomics and occupational risk prevention