TOWARD INTELLIGENT WELDING BY BUILDING ITS DIGITAL TWIN

To meet the increasing requirements for production on individualization, efficiency and quality, traditional manufacturing processes are evolving to smart manufacturing with the support from the information technology advancements including cyber-physical systems (CPS), Internet of Things (IoT), big industrial data, and artificial intelligence (AI). The pre-requirement for integrating with these advanced information technologies is to digitalize manufacturing processes such that they can be analyzed, controlled, and interacted with other digitalized components. Digital twin is developed as a general framework to do that by building the digital replicas for the physical entities. This work takes welding manufacturing as the case study to accelerate its transition to intelligent welding by building its digital twin and contributes to digital twin in the following two aspects (1) increasing the information analysis and reasoning ability by integrating deep learning; (2) enhancing the human user operative ability to physical welding manufacturing via digital twins by integrating human-robot interaction (HRI). Firstly, a digital twin of pulsed gas tungsten arc welding (GTAW-P) is developed by integrating deep learning to offer the strong feature extraction and analysis ability. In such a system, the direct information including weld pool images, arc images, welding current and arc voltage is collected by cameras and arc sensors. The undirect information determining the welding quality, i.e., weld joint top-side bead width (TSBW) and back-side bead width (BSBW), is computed by a traditional image processing method and a deep convolutional neural network (CNN) respectively. Based on that, the weld joint geometrical size is controlled to meet the quality requirement in various welding conditions. In the meantime, this developed digital twin is visualized to offer a graphical user interface (GUI) to human users for their effective and intuitive perception to physical welding processes. Secondly, in order to enhance the human operative ability to the physical welding processes via digital twins, HRI is integrated taking virtual reality (VR) as the interface which could transmit the information bidirectionally i.e., transmitting the human commends to welding robots and visualizing the digital twin to human users. Six welders, skilled and unskilled, tested this system by completing the same welding job but demonstrate different patterns and resulted welding qualities. To differentiate their skill levels (skilled or unskilled) from their demonstrated operations, a data-driven approach, FFT-PCA-SVM as a combination of fast Fourier transform (FFT), principal component analysis (PCA), and support vector machine (SVM) is developed and demonstrates the 94.44% classification accuracy. The robots can also work as an assistant to help the human welders to complete the welding tasks by recognizing and executing the intended welding operations. This is done by a developed human intention recognition algorithm based on hidden Markov model (HMM) and the welding experiments show that developed robot-assisted welding can help to improve welding quality. To further take the advantages of the robots i.e., movement accuracy and stability, the role of the robot upgrades to be a collaborator from an assistant to complete a subtask independently i.e., torch weaving and automatic seam tracking in weaving GTAW. The other subtask i.e., welding torch moving along the weld seam is completed by the human users who can adjust the travel speed to control the heat input and ensure the good welding quality. By doing that, the advantages of humans (intelligence) and robots (accuracy and stability) are combined together under this human-robot collaboration framework. The developed digital twin for welding manufacturing helps to promote the next-generation intelligent welding and can be applied in other similar manufacturing processes easily after small modifications including painting, spraying and additive manufacturing

Spatio-Temporal Patterns act as Computational Mechanisms governing Emergent behavior in Robotic Swarms

open access articleOur goal is to control a robotic swarm without removing its swarm-like nature. In other words, we aim to intrinsically control a robotic swarm emergent behavior. Past attempts at governing robotic swarms or their selfcoordinating emergent behavior, has proven ineffective, largely due to the swarm’s inherent randomness (making it difficult to predict) and utter simplicity (they lack a leader, any kind of centralized control, long-range communication, global knowledge, complex internal models and only operate on a couple of basic, reactive rules). The main problem is that emergent phenomena itself is not fully understood, despite being at the forefront of current research. Research into 1D and 2D Cellular Automata has uncovered a hidden computational layer which bridges the micromacro gap (i.e., how individual behaviors at the micro-level influence the global behaviors on the macro-level). We hypothesize that there also lie embedded computational mechanisms at the heart of a robotic swarm’s emergent behavior. To test this theory, we proceeded to simulate robotic swarms (represented as both particles and dynamic networks) and then designed local rules to induce various types of intelligent, emergent behaviors (as well as designing genetic algorithms to evolve robotic swarms with emergent behaviors). Finally, we analysed these robotic swarms and successfully confirmed our hypothesis; analyzing their developments and interactions over time revealed various forms of embedded spatiotemporal patterns which store, propagate and parallel process information across the swarm according to some internal, collision-based logic (solving the mystery of how simple robots are able to self-coordinate and allow global behaviors to emerge across the swarm)

Computational intelligence approaches to robotics, automation, and control [Volume guest editors]

No abstract available

Aerospace Medicine and Biology. A continuing bibliography with indexes

This bibliography lists 244 reports, articles, and other documents introduced into the NASA scientific and technical information system in February 1981. Aerospace medicine and aerobiology topics are included. Listings for physiological factors, astronaut performance, control theory, artificial intelligence, and cybernetics are included

A deep learning solution for real-time human motion decoding in smart walkers

Dissertação de mestrado integrado em Engenharia Biomédica (especialização em Eletrónica Médica)The treatment of gait impairments has increasingly relied on rehabilitation therapies which benefit from the use of smart walkers. These walkers still lack advanced and seamless Human-Robot Interaction, which intuitively understands the intentions of human motion, empowering the user’s recovery state and autonomy, while reducing the physician’s effort. This dissertation proposes the development of a deep learning solution to tackle the human motion decoding problematic in smart walkers, using only lower body vision information from a camera stream, mounted on the WALKit Smart Walker, a smart walker prototype for rehabilitation purposes. Different deep learning frameworks were designed for early human motion recognition and detec tion. A custom acquisition method, including a smart walker’s automatic driving algorithm and labelling procedure, was also designed to enable further training and evaluation of the proposed frameworks. Facing a 4-class (stop, walk, turn right/left) classification problem, a deep learning convolutional model with an attention mechanism achieved the best results: an offline f1-score of 99.61%, an online calibrated instantaneous precision higher than 97% and a human-centred focus slightly higher than 30%. Promising results were attained for early human motion detection, with enhancements in the focus of the proposed architectures. However, further improvements are still needed to achieve a more reliable solution for integration in a smart walker’s control strategy, based in the human motion intentions.O tratamento de distúrbios da marcha tem apostado cada vez mais em terapias de reabilitação que beneficiam do uso de andarilhos inteligentes. Estes ainda carecem de uma Interação Humano-Robô avançada e eficaz, capaz de entender, intuitivamente, as intenções do movimento humano, fortalecendo a recuperação autónoma do paciente e reduzindo o esforço médico. Esta dissertação propõe o desenvolvimento de uma solução de aprendizagem para o problema de descodificação de movimento humano em andarilhos inteligentes, usando apenas vídeos recolhidos pelo WALKit Smart Walker, um protótipo de andarilho inteligente usado para reabilitação. Foram desenvolvidos algoritmos de aprendizagem para o reconhecimento e detecção precoces de movimento humano. Um método de aquisição personalizado, incluindo um algoritmo de condução e labelização automatizados, foi projetado para permitir o conseguinte treino e avaliação dos algoritmos propostos. Perante a classificação de 4 ações (parar, andar, virar à direita/esquerda), um modelo convolucional com um mecanismo de atenção alcançou os melhores resultados: f1-score offline de 99,61%, precisão instantânea calibrada online de superior a 97 % e um foco centrado no ser humano ligeiramente superior a 30%. Com esta dissertação alcançaram-se resultados promissores para a detecção precoce de movimento humano, com aprimoramentos no foco dos algoritmos propostos. No entanto, ainda são necessárias melhorias adicionais para alcançar uma solução mais robusta para a integração na estratégia de controlo de um andarilho inteligente, com base nas intenções de movimento do utilizador

Advanced Mobile Robotics: Volume 3

Mobile robotics is a challenging field with great potential. It covers disciplines including electrical engineering, mechanical engineering, computer science, cognitive science, and social science. It is essential to the design of automated robots, in combination with artificial intelligence, vision, and sensor technologies. Mobile robots are widely used for surveillance, guidance, transportation and entertainment tasks, as well as medical applications. This Special Issue intends to concentrate on recent developments concerning mobile robots and the research surrounding them to enhance studies on the fundamental problems observed in the robots. Various multidisciplinary approaches and integrative contributions including navigation, learning and adaptation, networked system, biologically inspired robots and cognitive methods are welcome contributions to this Special Issue, both from a research and an application perspective

Building an Aerial-Ground Robotics System for Precision Farming: An Adaptable Solution

[No abstract available

Robotics 2010

Without a doubt, robotics has made an incredible progress over the last decades. The vision of developing, designing and creating technical systems that help humans to achieve hard and complex tasks, has intelligently led to an incredible variety of solutions. There are barely technical fields that could exhibit more interdisciplinary interconnections like robotics. This fact is generated by highly complex challenges imposed by robotic systems, especially the requirement on intelligent and autonomous operation. This book tries to give an insight into the evolutionary process that takes place in robotics. It provides articles covering a wide range of this exciting area. The progress of technical challenges and concepts may illuminate the relationship between developments that seem to be completely different at first sight. The robotics remains an exciting scientific and engineering field. The community looks optimistically ahead and also looks forward for the future challenges and new development

Study on Perception-Action Scheme for Human-Robot Musical Interaction in Wind Instrumental Play

制度:新 ; 報告番号:甲3337号 ; 学位の種類:博士(工学) ; 授与年月日:2011/2/25 ; 早大学位記番号:新564