Mechatronic Design of a Robot for Upper Limb Rehabilitation at Home

AbstractThis paper addresses the design of a novel bionic robotic device for upper limb rehabilitation tasks at home. The main goal of the design process has been to obtain a rehabilitation device, which can be easily portable and can be managed remotely by a professional therapist. This allows to treat people also in regions that are not easily reachable with a significant cost reduction. Other potential benefits can be envisaged, for instance, in the possibility to keep social distancing while allowing rehabilitation treatments even during a pandemic spread. Specific attention has been devoted to design the main mechatronic components by developing specific kinematics and dynamics models. The design process includes the implementation of a specific control hardware and software. Preliminary experimental tests are reported to show the effectiveness and feasibility of the proposed design solution

Operation Safety of a 2-DoF Planar Mechanism for Arm Rehabilitation

The operation safety of rehabilitation devices must be addressed early in the development process and before being tested on people. In this paper, the operation safety of a 2-DoF (degrees of freedom) planar mechanism for arm rehabilitation is addressed. Then, the safety and efficiency of the device operation is assessed through the Transmission Index (TI) distribution in its workspace. Furthermore, the produced stresses on the human arm are assessed via the FEM (finite element method) when the rehabilitation device reaches five critical positions within its workspace. The TI distribution showed that the proposed design has a proper behaviour from a force transmission point of view, avoiding any singular configuration that might cause a control failure and subsequent risk for the user and supporting the user’s motion with a good efficiency throughout its operational workspace. The FEM analysis showed that Nurse operation is safe for the human arm since a negligible maximum stress of 6.55 × 103 N/m2 is achieved by the human arm when the device is located on the evaluated critical positions

Development of a Wearable Mechatronic Elbow Brace for Postoperative Motion Rehabilitation

This thesis describes the development of a wearable mechatronic brace for upper limb rehabilitation that can be used at any stage of motion training after surgical reconstruction of brachial plexus nerves. The results of the mechanical design and the work completed towards finding the best torque transmission system are presented herein. As part of this mechatronic system, a customized control system was designed, tested and modified. The control strategy was improved by replacing a PID controller with a cascade controller. Although the experiments have shown that the proposed device can be successfully used for muscle training, further assessment of the device, with the help of data from the patients with brachial plexus injury (BPI), is required to improve the control strategy. Unique features of this device include the combination of adjustability and modularity, as well as the passive adjustment required to compensate for the carrying angle

ReHand - a portable assistive rehabilitation hand exoskeleton

This dissertation presents a synthesis of a novel underactuated exoskeleton (namely ReHand2) thought and designed for a task-oriented rehabilitation and/or for empower the human hand. The first part of this dissertation shows the current context about the robotic rehabilitation with a focus on hand pathologies, which influence the hand capability. The chapter is concluded with the presentation of ReHand2. The second chapter describes the human hand biomechanics. Starting from the definition of human hand anatomy, passing through anthropometric data, to taxonomy on hand grasps and finger constraints, both from static and dynamic point of view. In addition, some information about the hand capability are given. The third chapter analyze the current state of the art in hand exoskeleton for rehabilitation and empower tasks. In particular, the chapter presents exoskeleton technologies, from mechanisms to sensors, passing though transmission and actuators. Finally, the current state of the art in terms of prototype and commercial products is presented. The fourth chapter introduces the concepts of underactuation with the basic explanation and the classical notation used typically in the prosthetic field. In addition, the chapter describe also the most used differential elements in the prosthetic, follow by a statical analysis. Moreover typical transmission tree at inter-finger level as well as the intra- finger underactuation are explained . The fifth chapter presents the prototype called ReHand summarizing the device description and explanation of the working principle. It describes also the kinetostatic analysis for both, inter- and the intra-finger modules. in the last section preliminary results obtained with the exoskeleton are shown and discussed, attention is pointed out on prototype’s problems that have carry out at the second version of the device. The sixth chapter describes the evolution of ReHand, describing the kinematics and dynamics behaviors. In particular, for the mathematical description is introduced the notation used in order to analyze and optimize the geometry of the entire device. The introduced model is also implemented in Matlab Simulink environment. Finally, the chapter presents the new features. The seventh chapter describes the test bench and the methodologies used to evaluate the device statical, and dynamical performances. The chapter presents and discuss the experimental results and compare them with simulated one. Finally in the last chapter the conclusion about the ReHand project are proposed as well as the future development. In particular, the idea to test de device in relevant environments. In addition some preliminary considerations about the thumb and the wrist are introduced, exploiting the possibility to modify the entire layout of the device, for instance changing the actuator location

A Wearable Control Interface for Tele-operated Robots

Department of Mehcanical EngineeringThis thesis presents a wearable control interface for the intuitive control of tele-operated robots, which aim to overcome the limitations of conventional uni-directional control interfaces. The control interface is composed of a haptic control interface and a tele-operated display system. The haptic control interface can measure user???s motion while providing force feedback. Thus, the user can control a tele-operated robot arm by moving his/her arm in desired configurations while feeling the interaction forces between the robot and the environment. Immersive visual feedback is provided to the user with the tele-operated display system and a predictive display algorithm. An exoskeleton structure was designed as a candidate of the control interface structure considering the workspace and anatomy of the human arm to ensure natural movement. The translational motion of human shoulder joint and the singularity problem of exoskeleton structures were addressed by the tilted and vertically translating shoulder joint. The proposed design was analyzed using forward and inverse kinematics methods. Because the shoulder elevation affects all of the joint angles, the angles were calculated by applying an inverse kinematics method in an iterative manner. The proposed design was tested in experiments with a kinematic prototype. Two force-controllable cable-driven actuation mechanisms were developed for the actuation of haptic control interfaces. The mechanisms were designed to have lightweight and compact structures for high haptic transparency. One mechanism is an asymmetric cable-driven mechanism that can simplify the cable routing structure by replacing a tendon to a linear spring, which act as an antagonistic force source to the other tendon. High performance force control was achieved by a rotary series elastic mechanism and a robust controller, which combine a proportional and differential (PD) controller optimized by a linear quadratic (LQ) method with a disturbance observer (DOB) and a zero phase error tracking (ZPET) feedforward filter. The other actuation mechanism is a series elastic tendon-sheath actuation mechanism. Unlike previously developed tendon-sheath actuation systems, the proposed mechanism can deliver desired force even in multi-DOF systems by modeling and feedforwardly compensating the friction. The pretension change, which can be a significant threat in the safety of tendon-sheath actuation systems, is reduced by adopting series elastic elements on the motor side. Prototypes of the haptic control interfaces were developed with the proposed actuation mechanisms, and tested in the interaction with a virtual environment or a tele-operation experiment. Also, a visual feedback system is developed adopting a head mounted display (HMD) to the control interface. Inspired by a kinematic model of a human head-neck complex, a robot neck-camera system was built to capture the field of view in a desired orientation. To reduce the sickness caused by the time-varying bidirectional communication delay and operation delay of the robot neck, a predictive display algorithm was developed based on the kinematic model of the human and robot neck-camera system, and the geometrical model of a camera. The performance of the developed system was tested by experiments with intentional delays.clos

A Bamboo-inspired Exoskeleton (BiEXO) Based on Carbon Fiber for Shoulder and Elbow Joints

This paper presents a novel cable-driven exoskeleton (BiEXO) for the upper limb including shoulder and elbow joints. BiEXO is made of carbon fiber that is inspired by the Bamboo structure. The key components of BiEXO are carbon fiber tubes that mimic bamboo tubes. A combined driver is developed for BiEXO with two cable-driven mechanisms (CDMs) and a power transmission belt (PTB). The CDMs are used for shoulder and elbow flexion/extension movement utilizing cables to mimic the skeletal muscles function, while the PTB system drives a shoulder link to mimic the scapula joint for shoulder abduction/adduction movement. Simulation studies and evaluation experiments were performed to demonstrate the efficacy of the overall system. To determine the strength-to-weight of the bamboo-inspired links and guarantee high buckling strength in the face of loads imposed from the user side to the structure, finite element analysis (FEA) was performed. The results show that the carbon fiber link inspired by bamboo has more strength in comparison to the common long carbon fiber tube. The kinematic configuration was modeled by the modified Denavit-Hartenberg (D-H) notation. The mean absolute error (MAE) was 5.9 mm, and the root-mean-square error (RMSE) was 6 mm. In addition, verification experiments by tracking the trajectory in Cartesian space and the wear trials on a subject were carried out on the BiEXO prototype. The satisfactory results indicate BiEXO to be a promising system for rehabilitation or assistance in the future.</p

A Bamboo-inspired Exoskeleton (BiEXO) Based on Carbon Fiber for Shoulder and Elbow Joints

This paper presents a novel cable-driven exoskeleton (BiEXO) for the upper limb including shoulder and elbow joints. BiEXO is made of carbon fiber that is inspired by the Bamboo structure. The key components of BiEXO are carbon fiber tubes that mimic bamboo tubes. A combined driver is developed for BiEXO with two cable-driven mechanisms (CDMs) and a power transmission belt (PTB). The CDMs are used for shoulder and elbow flexion/extension movement utilizing cables to mimic the skeletal muscles function, while the PTB system drives a shoulder link to mimic the scapula joint for shoulder abduction/adduction movement. Simulation studies and evaluation experiments were performed to demonstrate the efficacy of the overall system. To determine the strength-to-weight of the bamboo-inspired links and guarantee high buckling strength in the face of loads imposed from the user side to the structure, finite element analysis (FEA) was performed. The results show that the carbon fiber link inspired by bamboo has more strength in comparison to the common long carbon fiber tube. The kinematic configuration was modeled by the modified Denavit-Hartenberg (D-H) notation. The mean absolute error (MAE) was 5.9 mm, and the root-mean-square error (RMSE) was 6 mm. In addition, verification experiments by tracking the trajectory in Cartesian space and the wear trials on a subject were carried out on the BiEXO prototype. The satisfactory results indicate BiEXO to be a promising system for rehabilitation or assistance in the future.</p

人のつま先制御能力を向上させる歩行訓練ロボットの適応的な介入手法の提案

早大学位記番号:新8439早稲田大

Operation Safety of a 2-DoF Planar Mechanism for Arm Rehabilitation

The operation safety of rehabilitation devices must be addressed early in the development process and before being tested on people. In this paper, the operation safety of a 2-DoF (degrees of freedom) planar mechanism for arm rehabilitation is addressed. Then, the safety and efficiency of the device operation is assessed through the Transmission Index (TI) distribution in its workspace. Furthermore, the produced stresses on the human arm are assessed via the FEM (finite element method) when the rehabilitation device reaches five critical positions within its workspace. The TI distribution showed that the proposed design has a proper behaviour from a force transmission point of view, avoiding any singular configuration that might cause a control failure and subsequent risk for the user and supporting the user’s motion with a good efficiency throughout its operational workspace. The FEM analysis showed that Nurse operation is safe for the human arm since a negligible maximum stress of 6.55 × 103 N/m2 is achieved by the human arm when the device is located on the evaluated critical positions