Department of Mehcanical EngineeringThis thesis presents a wearable control interface for the intuitive control of tele-operated robots, which aim to overcome the limitations of conventional uni-directional control interfaces. The control interface is composed of a haptic control interface and a tele-operated display system. The haptic control interface can measure user???s motion while providing force feedback. Thus, the user can control a tele-operated robot arm by moving his/her arm in desired configurations while feeling the interaction forces between the robot and the environment. Immersive visual feedback is provided to the user with the tele-operated display system and a predictive display algorithm.
An exoskeleton structure was designed as a candidate of the control interface structure considering the workspace and anatomy of the human arm to ensure natural movement. The translational motion of human shoulder joint and the singularity problem of exoskeleton structures were addressed by the tilted and vertically translating shoulder joint. The proposed design was analyzed using forward and inverse kinematics methods. Because the shoulder elevation affects all of the joint angles, the angles were calculated by applying an inverse kinematics method in an iterative manner. The proposed design was tested in experiments with a kinematic prototype.
Two force-controllable cable-driven actuation mechanisms were developed for the actuation of haptic control interfaces. The mechanisms were designed to have lightweight and compact structures for high haptic transparency. One mechanism is an asymmetric cable-driven mechanism that can simplify the cable routing structure by replacing a tendon to a linear spring, which act as an antagonistic force source to the other tendon. High performance force control was achieved by a rotary series elastic mechanism and a robust controller, which combine a proportional and differential (PD) controller optimized by a linear quadratic (LQ) method with a disturbance observer (DOB) and a zero phase error tracking (ZPET) feedforward filter. The other actuation mechanism is a series elastic tendon-sheath actuation mechanism. Unlike previously developed tendon-sheath actuation systems, the proposed mechanism can deliver desired force even in multi-DOF systems by modeling and feedforwardly compensating the friction. The pretension change, which can be a significant threat in the safety of tendon-sheath actuation systems, is reduced by adopting series elastic elements on the motor side. Prototypes of the haptic control interfaces were developed with the proposed actuation mechanisms, and tested in the interaction with a virtual environment or a tele-operation experiment.
Also, a visual feedback system is developed adopting a head mounted display (HMD) to the control interface. Inspired by a kinematic model of a human head-neck complex, a robot neck-camera system was built to capture the field of view in a desired orientation. To reduce the sickness caused by the time-varying bidirectional communication delay and operation delay of the robot neck, a predictive display algorithm was developed based on the kinematic model of the human and robot neck-camera system, and the geometrical model of a camera. The performance of the developed system was tested by experiments with intentional delays.clos
