Prognostics and health management for maintenance practitioners - Review, implementation and tools evaluation.

In literature, prognostics and health management (PHM) systems have been studied by many researchers from many different engineering fields to increase system reliability, availability, safety and to reduce the maintenance cost of engineering assets. Many works conducted in PHM research concentrate on designing robust and accurate models to assess the health state of components for particular applications to support decision making. Models which involve mathematical interpretations, assumptions and approximations make PHM hard to understand and implement in real world applications, especially by maintenance practitioners in industry. Prior knowledge to implement PHM in complex systems is crucial to building highly reliable systems. To fill this gap and motivate industry practitioners, this paper attempts to provide a comprehensive review on PHM domain and discusses important issues on uncertainty quantification, implementation aspects next to prognostics feature and tool evaluation. In this paper, PHM implementation steps consists of; (1) critical component analysis, (2) appropriate sensor selection for condition monitoring (CM), (3) prognostics feature evaluation under data analysis and (4) prognostics methodology and tool evaluation matrices derived from PHM literature. Besides PHM implementation aspects, this paper also reviews previous and on-going research in high-speed train bogies to highlight problems faced in train industry and emphasize the significance of PHM for further investigations

Importance and applications of robotic and autonomous systems (RAS) in railway maintenance sector: a review

Maintenance, which is critical for safe, reliable, quality, and cost-effective service, plays a dominant role in the railway industry. Therefore, this paper examines the importance and applications of Robotic and Autonomous Systems (RAS) in railway maintenance. More than 70 research publications, which are either in practice or under investigation describing RAS developments in the railway maintenance, are analysed. It has been found that the majority of RAS developed are for rolling-stock maintenance, followed by railway track maintenance. Further, it has been found that there is growing interest and demand for robotics and autonomous systems in the railway maintenance sector, which is largely due to the increased competition, rapid expansion and ever-increasing expense

Sensors and Methods for Railway Signalling Equipment Monitoring

Signalling upgrade projects that have been installed in equipment rooms in the recent past have limited capability to monitor performance of certain types of external circuits. To modify the equipment rooms on the commissioned railway would prove very expensive to implement and would be unacceptable in terms of delays caused to passenger services due to re-commissioning circuits after modification, to comply with rail signalling standards. The use of magnetoresistive sensors to provide performance data on point circuit operation and point operation is investigated. The sensors are bench tested on their ability to measure current in a circuit in a non-intrusive manner. The effect of shielding on the sensor performance is tested and found to be significant. The response of the sensors with various levels of amplification produces linear responses across a range of circuit gain. The output of the sensor circuit is demonstrated for various periods of interruption of conductor current. A three-axis accelerometer is mounted on a linear actuator to demonstrate the type of output expected from similar sensors mounted on a set of points. Measurements of current in point detection circuits and acceleration forces resulting from vibration of out of tolerance mechanical assemblies can provide valuable information on performance and possible threats to safe operation of equipment. The sensors seem capable of measuring the current in a conductor with a comparatively high degree of sensitivity. There is development work required on shielding the sensor from magnetic fields other than those being measured. The accelerometer work is at a demonstration level and requires development. The future testing work with accelerometers should be at a facility where multiple point moves can be made; with the capability to introduce faults to the point mechanisms. Methods can then be developed for analysis of the vibration signatures produced by the various faults

On cost-effective reuse of components in the design of complex reconfigurable systems

Design strategies that benefit from the reuse of system components can reduce costs while maintaining or increasing dependability—we use the term dependability to tie together reliability and availability. D3H2 (aDaptive Dependable Design for systems with Homogeneous and Heterogeneous redundancies) is a methodology that supports the design of complex systems with a focus on reconfiguration and component reuse. D3H2 systematizes the identification of heterogeneous redundancies and optimizes the design of fault detection and reconfiguration mechanisms, by enabling the analysis of design alternatives with respect to dependability and cost. In this paper, we extend D3H2 for application to repairable systems. The method is extended with analysis capabilities allowing dependability assessment of complex reconfigurable systems. Analysed scenarios include time-dependencies between failure events and the corresponding reconfiguration actions. We demonstrate how D3H2 can support decisions about fault detection and reconfiguration that seek to improve dependability while reducing costs via application to a realistic railway case study

Semantic Support for Log Analysis of Safety-Critical Embedded Systems

Testing is a relevant activity for the development life-cycle of Safety Critical Embedded systems. In particular, much effort is spent for analysis and classification of test logs from SCADA subsystems, especially when failures occur. The human expertise is needful to understand the reasons of failures, for tracing back the errors, as well as to understand which requirements are affected by errors and which ones will be affected by eventual changes in the system design. Semantic techniques and full text search are used to support human experts for the analysis and classification of test logs, in order to speedup and improve the diagnosis phase. Moreover, retrieval of tests and requirements, which can be related to the current failure, is supported in order to allow the discovery of available alternatives and solutions for a better and faster investigation of the problem.Comment: EDCC-2014, BIG4CIP-2014, Embedded systems, testing, semantic discovery, ontology, big dat