Deadbeat control based on a multipurpose disturbance observer for permanent magnet synchronous motors

© The Institution of Engineering and Technology 2018. Robustness against parameter mismatches and position-sensorless operation are two important research topics for permanent magnet synchronous motor (PMSM) drives. Usually, the existing observers are designed for achieving a specific function. While here, both the above two functions are integrated into the proposed sliding-mode disturbance observer: (i) if a position sensor is equipped, accurate current regulation can be achieved by deadbeat predictive current control despite mismatched motor parameters; (ii) if the position sensor is not equipped but with a good estimation of motor parameters, the observer can serve as a back electromotive force estimator. Then, the rotor position can be extracted for position-sensorless control. Usually, a low-pass filter is required to suppress high-frequency noises in the conventional sliding-mode observer. This inevitably leads to phase delay in the estimation. By comparison, a complex coefficient filter is inherently embedded in the proposed method, which can provide accurate estimation without phase delay or magnitude error. Experimental results obtained from a 2.4 kW PMSM drive platform indicate that high-performance current control can be achieved with good robustness for position sensor-based operation. Also, rotor position can be accurately estimated with good steady and dynamic performance for position-sensorless operation

Voltage disturbance observer for dual three-phase PMSM system

In this paper, a new compensation strategy design of the dead-time effects and other VSI non-linearities is presented for a dual three-phase PMSM. The strategy is based on an estimation of compensation voltages for each motor sub-system by the proposed disturbance observer. This observer is based on the Kalman filter algorithm and the knowledge of the motor model structure and its parameters. The proposed approach is verified by experiments on the test bench which consists of the experimental dual three-phase PMSM and set of threephase power stages controlled by one Tricore AURIX TC275 microcontroller. The achieved results are compared with the results of the standard compensation strategy

Advances in dual-three-phase permanent magnet synchronous machines and control techniques

Multiphase electrical machines are advantageous for many industrial applications that require a high power rating, smooth torque, power/torque sharing capability, and fault-tolerant capability, compared with conventional single three-phase electrical machines. Consequently, a significant number of studies of multiphase machines has been published in recent years. This paper presents an overview of the recent advances in multiphase permanent magnet synchronous machines (PMSMs) and drive control techniques, with a focus on dual-three-phase PMSMs. It includes an extensive overview of the machine topologies, as well as their modelling methods, pulse-width-modulation techniques, field-oriented control, direct torque control, model predictive control, sensorless control, and fault-tolerant control, together with the newest control strategies for suppressing current harmonics and torque ripples, as well as carrier phase shift techniques, all with worked examples

Circulating Current Induced Electromagnetic Torque Generation in Electric Machines with Delta Windings

This paper explains the phenomenon of current circulation and the resulting electromagnetic torque generation in electric machines employing delta windings. The description entails a systematic assessment of the electrical and magnetic behavior of the machine to develop mathematical models, followed by intuitive explanations of the derived analytical forms. The modeling is thoroughly validated through simulation and experimental results on a prototype machine

Sensorless Control of Switched-Flux Permanent Magnet Machines

This thesis investigates the sensorless control strategies of permanent magnet synchronous machines (PMSMs), with particular reference to switched-flux permanent magnet (SFPM) machines, based on high-frequency signal injection methods for low speed and standstill and the back-EMF based methods for medium and high speeds

Fault-Tolerant Control of a Dual-Stator PMSM for the Full-Electric Propulsion of a Lightweight Fixed-Wing UAV

The reliability enhancement of electrical machines is one of the key enabling factors for spreading the full-electric propulsion to next-generation long-endurance UAVs. This paper deals with the fault-tolerant control design of a Full-Electric Propulsion System (FEPS) for a lightweight fixed-wing UAV, in which a dual-stator Permanent Magnet Synchronous Machine (PMSM) drives a twin-blade fixed-pitch propeller. The FEPS is designed to operate with both stators delivering power (active/active status) during climb, to maximize performances, while only one stator is used (active/stand-by status) in cruise and landing, to enhance reliability. To assess the fault-tolerant capabilities of the system, as well as to evaluate the impacts of its failure transients on the UAV performances, a detailed model of the FEPS (including three-phase electrical systems, digital regulators, drivetrain compliance and propeller loads) is integrated with the model of the UAV longitudinal dynamics, and the system response is characterized by injecting a phase-to-ground fault in the motor during different flight manoeuvres. The results show that, even after a stator failure, the fault-tolerant control permits the UAV to hold altitude and speed during cruise, to keep on climbing (even with reduced performances), and to safely manage the flight termination (requiring to stop and align the propeller blades with the UAV wing), by avoiding potentially dangerous torque ripples and structural vibrations

Identification and Adaptive Control for High-performance AC Drive Systems.

High-performance AC machinery and drive systems can be found in a variety of applications ranging from motion control to vehicle propulsion. However, machine parameters can vary significantly with electrical frequency, flux levels, and temperature, degrading the performance of the drive system. While adaptive control techniques can be used to estimate machine parameters online, it is sometimes desirable to estimate certain parameters offline. Additionally, parameter identification and control are typically conflicting objectives with identification requiring plant inputs which are rich in harmonics, and control objectives often consisting of regulation to a constant set-point. In this dissertation, we present research which seeks to address these issues for high-performance AC machinery and drive systems. The first part of this dissertation concerns the offline identification of induction machine parameters. Specifically, we have developed a new technique for induction machine parameter identification which can easily be implemented using a voltage-source inverter. The proposed technique is based on fitting steady-state experimental data to the circular stator current locus in the stator flux linkage reference-frame for varying steady-state slip frequencies, and provides accurate estimates of the magnetic parameters, as well as the rotor resistance and core loss conductance. Experimental results for a 43 kW induction machine are provided which demonstrate the utility of the proposed technique by characterizing the machine over a wide range of flux levels, including magnetic saturation. The remainder of this dissertation concerns the development of generalizable design methodologies for Simultaneous Identification and Control (SIC) of overactuated systems via case studies with Permanent Magnet Synchronous Machines (PMSMs). Specifically, we present different approaches to the design of adaptive controllers for PMSMs which exploit overactuation to achieve identification and control objectives simultaneously. The first approach utilizes a disturbance decoupling control law to prevent the excitation input from perturbing the regulated output. The second approach uses a Lyapunov-based adaptive controller to constrain the states to the output error-zeroing manifold on which they are varied to provide excitation for parameter identification. Finally, a receding-horizon control allocation approach is presented which includes a metric for generating persistently exciting reference trajectories.PhDElectrical Engineering: SystemsUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/120862/1/davereed_1.pd

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Low-cost, high-resolution, fault-robust position and speed estimation for PMSM drives operating in safety-critical systems

In this paper it is shown how to obtain a low-cost, high-resolution and fault-robust position sensing system for permanent magnet synchronous motor drives operating in safety-critical systems, by combining high-frequency signal injection with binary Hall-effect sensors. It is shown that the position error signal obtained via high-frequency signal injection can be merged easily into the quantization-harmonic-decoupling vector tracking observer used to process the Hall-effect sensor signals. The resulting algorithm provides accurate, high-resolution estimates of speed and position throughout the entire speed range; compared to state-of-the-art drives using Hall-effect sensors alone, the low speed performance is greatly improved in healthy conditions and also following position sensor faults. It is envisaged that such a sensing system can be successfully used in applications requiring IEC 61508 SIL 3 or ISO 26262 ASIL D compliance, due to its extremely high mean time to failure and to the very fast recovery of the drive following Hall-effect sensor faults at low speeds. Extensive simulation and experimental results are provided on a 3.7 kW permanent magnet drive