Review of data mining applications for quality assessment in manufacturing industry: Support Vector Machines

In many modern manufacturing industries, data that characterize the manufacturing process are electronically collected and stored in the databases. Due to advances in data collection systems and analysis tools, data mining (DM) has widely been applied for quality assessment (QA) in manufacturing industries. In DM, the choice of technique to use in analyzing a dataset and assessing the quality depend on the understanding of the analyst. On the other hand, with the advent of improved and efficient prediction techniques, there is a need for an analyst to know which tool performs best for a particular type of data set. Although a few review papers have recently been published to discuss DM applications in manufacturing for QA, this paper provides an extensive review to investigate the application of a special DM technique, namely support vector machine (SVM) to solve QA problems. The review provides a comprehensive analysis of the literature from various points of view as DM preliminaries, data preprocessing, DM applications for each quality task, SVM preliminaries, and application results. Summary tables and figures are also provided besides to the analyses. Finally, conclusions and future research directions are provided

Study of Computational and Experimental Methodologies for Cracks Recognition of Vibrating Systems using Modal Parameters

Mostly the structural members and machine elements are subjected to progressive static and dynamic loading and that may cause initiation of defects in the form of crack. The cause of damage may be due to the normal operation, accidents or severe natural calamities such as earthquake or storm. That may lead to catastrophic failure or collapse of the structures. Thereby the importance of identification of damage in the structures is not only for leading safe operation but also to prevent the loss of economy and lives. The condition monitoring of the engineering systems is attracted by the researchers and scientists very much to invent the automated fault diagnosis mechanism using the change in vibration response before and after damage. The structural steel is widely used in various engineering systems such as bridges, railway coaches, ships, automobiles, etc. The glass fiber reinforced epoxy layered composite material has become popular for constructing the various engineering structures due to its valuable characteristics such as higher stiffness and strength to weight ratio, better damage tolerance capacity and wear resistance. Therefore, layered composite and structural steel have been taken into account in the current study. The theoretical analysis has been performed to measure the vibration signatures (Natural Frequencies and Mode Shapes) of multiple cracked composite and structural steel. The presence of the crack in structures generates an additional flexibility. That is evaluated by strain energy release rate given by linear fracture mechanics. The additional flexibility alters the dynamic signatures of cracked beam. The local stiffness matrix has been calculated by the inverse of local dimensionless compliance matrix. The finite element analysis has been carried out to measure the vibration signatures of cracked cantilever beam using commercially available finite element software package ANSYS. It is observed from the current analysis, the various factors such as the orientation of cracks, number and position of the cracks affect the performance and effectiveness of damage detection techniques. The various automated artificial intelligent (AI) techniques such as fuzzy controller, neural network and hybrid AI techniques based multiple faults diagnosis systems are developed using vibration response of cracked cantilever beams. The experiments have been conducted to verify the performance and accuracy of proposed methods. A good agreement is observed between the results

Multiple Damage Identification of Beam Structure Using Vibration Analysis and Artificial Intelligence Techniques

This thesis investigates the problem of multiple damage detection in vibrating structural members using the dynamic response of the system. Changes in the loading patterns, weakening/degeneration of structures with time and influence of environment may cause cracks in the structure, especially in engineering structures which are developed for prolonged life. Hence, early detection of presence of damage can prevent the catastrophic failure of the structures by appropriately monitoring the response of the system. In recent times, condition monitoring of structural systems have attracted scientists and researchers to develop on line damage diagnostic tool. Primarily, the structural health monitoring technique utilizes the methodology for damage assessment using the monitored vibration parameters. In the current analysis, special attention has been focused on those methods capable of detecting multiple cracks present in system by comparing the information for damaged and undamaged state of the structure. In the current research, methodologies have been developed for damage detection of a cracked cantilever beam with multiple cracks using analytical, Finite Element Analysis (FEA), fuzzy logic, neural network, fuzzy neuro, MANFIS, Genetic Algorithm and hybrid techniques such as GA-fuzzy, GA-neural, GA-neuro- fuzzy. Analytical study has been performed on the cantilever beam with multiple cracks to obtain the vibration characteristics of the beam member by using the expressions of strain energy release rate and stress intensity factor. The presence of cracks in a structural member introduces local flexibility that affects its dynamic response. The local stiffness matrices have been measured using the inverse of local dimensionless compliance matrix for finding out the deviation in the vibrating signatures of the cracked cantilever beam from that of the intact beam. Finite Element Analysis has been carried out to derive the vibration indices of the cracked structure using the overall flexibility matrix, total flexibility matrix, flexibility matrix of the intact beam. From the research done here, it is concluded that the performance of the damage assessment methods depends on several factors for example, the number of cracks, the number of sensors used for acquiring the dynamic response, location and severity of damages. Different artificial intelligent model based on fuzzy logic, neural network, genetic algorithm, MANFIS and hybrid techniques have been designed using the computed vibration signatures for multiple crack diagnosis in cantilever beam structures with higher accuracy and considerably low computational time

FAULT DETECTION AND PREDICTION IN ELECTROMECHANICAL SYSTEMS VIA THE DISCRETIZED STATE VECTOR-BASED PATTERN ANALYSIS OF MULTI-SENSOR SIGNALS

Department of System Design and Control EngineeringIn recent decades, operation and maintenance strategies for industrial applications have evolved from corrective maintenance and preventive maintenance, to condition-based monitoring and eventually predictive maintenance. High performance sensors and data logging technologies have enabled us to monitor the operational states of systems and predict fault occurrences. Several time series analysis methods have been proposed in the literature to classify system states via multi-sensor signals. Since the time series of sensor signals is often characterized as very-short, intermittent, transient, highly nonlinear, and non-stationary random signals, they make time series analyses more complex. Therefore, time series discretization has been popularly applied to extract meaningful features from original complex signals. There are several important issues to be addressed in discretization for fault detection and prediction: (i) What is the fault pattern that represents a system???s faulty states, (ii) How can we effectively search for fault patterns, (iii) What is a symptom pattern to predict fault occurrences, and (iv) What is a systematic procedure for online fault detection and prediction. In this regard, this study proposes a fault detection and prediction framework that consists of (i) definition of system???s operational states, (ii) definitions of fault and symptom patterns, (iii) multivariate discretization, (iv) severity and criticality analyses, and (v) online detection and prediction procedures. Given the time markers of fault occurrences, we can divide a system???s operational states into fault and no-fault states. We postulate that a symptom state precedes the occurrence of a fault within a certain time period and hence a no-fault state consists of normal and symptom states. Fault patterns are therefore found only in fault states, whereas symptom patterns are either only found in the system???s symptom states (being absent in the normal states) or not found in the given time series, but similar to fault patterns. To determine the length of a symptom state, we present a symptom pattern-based iterative search method. In order to identify the distinctive behaviors of multi-sensor signals, we propose a multivariate discretization approach that consists mainly of label definition, label specification, and event codification. Discretization parameters are delicately controlled by considering the key characteristics of multi-sensor signals. We discuss how to measure the severity degrees of fault and symptom patterns, and how to assess the criticalities of fault states. We apply the fault and symptom pattern extraction and severity assessment methods to online fault detection and prediction. Finally, we demonstrate the performance of the proposed framework through the following six case studies: abnormal cylinder temperature in a marine diesel engine, automotive gasoline engine knockings, laser weld defects, buzz, squeak, and rattle (BSR) noises from a car door trim (using a typical acoustic sensor array and using acoustic emission sensors respectively), and visual stimuli cognition tests by the P300 experiment.ope

Fuzzy Logic

Fuzzy Logic is becoming an essential method of solving problems in all domains. It gives tremendous impact on the design of autonomous intelligent systems. The purpose of this book is to introduce Hybrid Algorithms, Techniques, and Implementations of Fuzzy Logic. The book consists of thirteen chapters highlighting models and principles of fuzzy logic and issues on its techniques and implementations. The intended readers of this book are engineers, researchers, and graduate students interested in fuzzy logic systems

Intelligent Diagnosis and Smart Detection of Crack in a Structure from its Vibration Signatures

In recent years, there has been a growing interest in the development of structural health monitoring for vibrating structures, especially crack detection methodologies and on-line diagnostic techniques. In the current research, methodologies have been developed for damage detection of a cracked cantilever beam using analytical, fuzzy logic, neural network and fuzzy neuro techniques. The presence of a crack in a structural member introduces a local flexibility that affects its dynamic response. For finding out the deviation in the vibrating signatures of the cracked cantilever beam the local stiffness matrices are taken into account. Theoretical analyses have been carried out to calculate the natural frequencies and mode shapes of the cracked cantilever beam using local stiffness matrices. Strain energy release rate has been used for calculating the local stiffness of the beam. The fuzzy inference system has been designed using the first three relative natural frequencies and mode shapes as input parameters. The output from the fuzzy controller is relative crack location and relative crack depth. Several fuzzy rules have been developed using the vibration signatures of the cantilever beam. A Neural Network technique using multi layered back propagation algorithm has been developed for damage assessment using the first three relative natural frequencies and mode shapes as input parameters and relative crack location and relative crack depth as output parameters. Several training patterns are derived for designing the Neural Network. A hybrid fuzzy-neuro intelligent system has been formulated for fault identification. The fuzzy controller is designed with six input parameters and two output parameters. The input parameters to the fuzzy system are relative deviation of first three natural frequencies and first three mode shapes. The output parameters of the fuzzy system are initial relative crack depth and initial relative crack location. The input parameters to the neural controller are relative deviation of first three natural frequencies and first three mode shapes along with the interim outputs of fuzzy controller. The output parameters of the fuzzy-neuro system are final relative crack depth and final relative crack location. A series of fuzzy rules and training patterns are derived for the fuzzy and neural system respectively to predict the final crack location and final crack depth.To diagnose the crack in the vibrating structure multiple adaptive neuro-fuzzy inference system (MANFIS) methodology has been applied. The final outputs of the MANFIS are relative crack depth and relative crack location. Several hundred fuzzy rules and neural network training patterns are derived using natural frequencies, mode shapes, crack depths and crack locations. The proposed research work aims to broaden the development in the area of fault detection of dynamically vibrating structures. This research also addresses the accuracy for detection of crack location and depth with considerably low computational time. The objective of the research is related to design of an intelligent controller for prediction of damage location and severity in a uniform cracked cantilever beam using AI techniques (i.e. Fuzzy, neural, adaptive neuro-fuzzy and Manfis)

Advances in Evolutionary Algorithms

With the recent trends towards massive data sets and significant computational power, combined with evolutionary algorithmic advances evolutionary computation is becoming much more relevant to practice. Aim of the book is to present recent improvements, innovative ideas and concepts in a part of a huge EA field

Applied Metaheuristic Computing

For decades, Applied Metaheuristic Computing (AMC) has been a prevailing optimization technique for tackling perplexing engineering and business problems, such as scheduling, routing, ordering, bin packing, assignment, facility layout planning, among others. This is partly because the classic exact methods are constrained with prior assumptions, and partly due to the heuristics being problem-dependent and lacking generalization. AMC, on the contrary, guides the course of low-level heuristics to search beyond the local optimality, which impairs the capability of traditional computation methods. This topic series has collected quality papers proposing cutting-edge methodology and innovative applications which drive the advances of AMC