A next generation manufacturing control system for a lean production environment

This thesis focuses on addressing the need for a new approach to the design and implementation of manufacturing control systems for the automotive industry and in particular for high volume engine manufacture. Whilst the operational domain in the automotive industry has moved to lean production techniques, the design of presentday manufacturing control systems is still based on systems intended for use in a mass production environment. The design and implementation of current manufacturing control systems is therefore inappropriate when viewed from a business context. The author proposes that it is possible to create a more appropriate manufacturing control systems based on an optimised use of advanced manufacturing technology within the complete business context. Literature is reviewed to provide a detailed understanding of the relationship between modem operating practices and the application of contemporary control systems. The primary tasks of manufacturing control systems, within the context of a structured systems approach to manufacturing technology, production management and industrial economics are identified. A study of modem manufacturing control system technology is carried out, highlighting the fundamental principles that influence application engineering in this area. The thesis develops a conceptual design framework that aids the identification of attributes required of a next generation manufacturing control system (NGCS), in order to enhance the business performance of lean automotive manufacturing. The architecture for a next generation control system is specified and a Proof of concept system implemented. Potential advances over contemporary practice are identified with the aid of a practical implementation at a major automotive manufacturer

Redistributed manufacturing in healthcare: Creating new value through disruptive innovation

The RiHN White Paper is the first serious attempt to gather expertise and to explore applications in promising areas of healthcare that could benefit from RDM and covers early-stage user needs, challenges and priorities. The UK has an opportunity to lead in this area and RiHN has identified an extensive number of areas for fruitful R&D, crossing production technology, infrastructure, business and organisations. The paper serves as a foundation for discussing future technological roadmaps and engaging the wider community and stakeholders, as well as policy makers, in addressing the potential impact of RDM.The RiHN White Paper is of particular value to policy makers and funders seeking to specify action and to direct attention where it is needed. The White Paper is also useful for the research community, to support their proposals with credible research propositions and to show where collaboration with industry and the public sector will deliver the most benefits.In order to seize the opportunities presented by RDM RiHN proposes a bold new agenda that incorporates a whole healthcare system view of future implementation pathways and wider transformation implications. The priority areas for Future R&D can be summarised as follows: throughAutomated production platform technologies and supporting manufacturing infrastructuresAdvances in analytics and metrologyNew regulatory frameworks and governance pathwaysNew frameworks for business model and organisational transformationThe time to take action is now. Technologies are developing that have the potential to disrupt traditional healthcare pathways and offer therapies tailored to individual needs and physiological characteristics. The challenge is seizing this opportunity and make the UK a world leader in RDM

An investigation into manufacturing execution systems

Hardware and software developments of this decade have exposed an hiatus between business/management applications and process control in heavy industry in the implementation of computer technology. This document examines the development of discrete manufacturing and of relevant implementations of computing. It seeks to examine and to clarify the issues involved in a perceived current drive to bridge this gap, to integrate all the systems in a manufacturing enterprise in a Manufacturing Execution System (MES) in order to address two hypotheses: I) That overseas trends towards the development of manufacturing execution systems have application in the Australian industrial context. 2) That significant gains in production efficiency and quality may be achieved by the application of an MES. It became apparent early in this study that any understanding the function of an MES requires an understanding of the context in which it works. Following the Introduction, therefore, Section Two contains a brief overview of the history and development of modem industry with particular attention to the subject of inventory and inventory management. Since the 1970s, three main streams of change in manufacturing management methodology developed. These are dealt with in some detail in Section Three. Section Four outlines a variety of areas of increasing computerisation on the shop floor while Section Five addresses the integration of the whole system, management and shop floor, seeking to demonstrate the complexity of the subject and to discover current trends and developments. Section Five includes a survey of some of the software and hardware options currently available and Section Six summarises the work and presents some observations and conclusions. Three appendices provide more detailed information on MES software availability, pricing and market penetratio

Industry 4.0

This book shows a vision of the present and future of Industry 4.0 and identifies and examines the most pressing research issue in Industry 4.0. Containing the contributions of leading researchers and academics, this book includes recent publications in key areas of interest, for example: a review on the Industry 4.0: What is the Industry 4.0, the pillars of Industry 4.0, current and future trends, technologies, taxonomy, and some case studies (A.U.T.O 4.0, stabilization of digitized process). This book also provides an essential tool in the process of migration to Industry 4.0. The book is suitable as a text for graduate students and professionals in the industrial sector and general engineering areas. The book is organized into two sections: 1. Reviews 2. Case Studies Industry 4.0 is likely to play an important role in the future society. This book is a good reference on Industry 4.0 and includes some case studies. Each chapter is written by expert researchers in the sector, and the topics are broad; from the concept or definition of Industry 4.0 to a future society 5.0

Industry 4.0

This book shows a vision of the present and future of Industry 4.0 and identifies and examines the most pressing research issue in Industry 4.0. Containing the contributions of leading researchers and academics, this book includes recent publications in key areas of interest, for example: a review on the Industry 4.0: What is the Industry 4.0, the pillars of Industry 4.0, current and future trends, technologies, taxonomy, and some case studies (A.U.T.O 4.0, stabilization of digitized process). This book also provides an essential tool in the process of migration to Industry 4.0. The book is suitable as a text for graduate students and professionals in the industrial sector and general engineering areas. The book is organized into two sections: 1. Reviews 2. Case Studies Industry 4.0 is likely to play an important role in the future society. This book is a good reference on Industry 4.0 and includes some case studies. Each chapter is written by expert researchers in the sector, and the topics are broad; from the concept or definition of Industry 4.0 to a future society 5.0