Design of Single-Switch Inverters for Variable Resistance/Load Modulation Operation

Single-Switch inverters such as the conventional Class-E inverter are often highly load sensitive, and maintain zero-voltage switching over only a narrow range of load resistances. This paper introduces a design methodology that enables rapid synthesis of Class E and related single-switch inverters that maintain ZVS operation over a wide range of resistive loads. We treat the design of Class-E inverters for variable resistance operation and show how the proposed methodology relates to circuit transformations on traditional Class-E designs. We also illustrate the use of this transformation approach to realize Φ[subscript 2] inverters for variable-resistance operation. The proposed methodology is demonstrated and experimentally validated at 27.12 MHz in a Class E and Φ[subscript 2] inverter designs that operate efficiently over 12:1 load resistance range for an 8:1 and 10:1 variation in output power, respectively, and a 25-W peak output power.Massachusetts Institute of Technology. Center for Integrated Circuits and SystemsMIT Energy InitiativeSkolkovo Institute of Science and TechnologyWarsaw University of Science and Technology (Poland). Center for Advanced Studie

GaN-Based High Efficiency Transmitter for Multiple-Receiver Wireless Power Transfer

Wireless power transfer (WPT) has attracted great attention from industry and academia due to high charging flexibility. However, the efficiency of WPT is lower and the cost is higher than the wired power transfer approaches. Efforts including converter optimization, power delivery architecture improvement, and coils have been made to increase system efficiency.In this thesis, new power delivery architectures in the WPT of consumer electronics have been proposed to improve the overall system efficiency and increase the power density.First, a two-stage transmitter architecture is designed for a 100 W WPT system. After comparing with other topologies, the front-end ac-dc power factor correction (PFC) rectifier employs a totem-pole rectifier. A full bridge 6.78 MHz resonant inverter is designed for the subsequent stage. An impedance matching network provides constant transmitter coil current. The experimental results verify the high efficiency, high PF, and low total harmonic distortion (THD).Then, a single-stage transmitter is derived based on the verified two-stage structure. By integration of the PFC rectifier and full bridge inverter, two GaN FETs are saved and high efficiency is maintained. The integrated DCM operated PFC rectifier provides high PF and low THD. By adopting a control scheme, the transmitter coil current and power are regulated. A simple auxiliary circuit is employed to improve the light load efficiency. The experimental results verify the achievement of high efficiency.A closed-loop control scheme is implemented in the single-stage transmitter to supply multiple receivers simultaneously. With a controlled constant transmitter current, the system provides a smooth transition during dynamically load change. ZVS detection circuit is proposed to protect the transmitter from continuous hard switching operation. The control scheme is verified in the experiments.The multiple-reciever WPT system with the single-stage transmitter is investigated. The system operating range is discussed. The method of tracking optimum system efficiency is studied. The system control scheme and control procedure, targeting at providing a wide system operating range, robust operation and capability of tracking the optimized system efficiency, are proposed. Experiment results demonstrate the WPT system operation

A new architecture for high-frequency variable-load inverters

Efficient generation and delivery of high-frequency (HF, 3-30 MHz) power into variable load impedances is difficult, resulting in HF inverter (or power amplifier) systems that are bulky, expensive and inefficient. This paper introduces a new inverter architecture and control approach that directly addresses this challenge, enabling radio-frequency power delivery into widely variable loads while maintaining efficient zero-voltage switching operation. We model the proposed architecture, develop design and control guidelines for it and analyze the range of load admittances over which it can efficiently operate and deliver a specified output power. The opportunities posed by the proposed approach are illustrated through time-domain simulations of an example HF inverter system

A Single-Stage LED Driver Based on ZCDS Class-E Current-Driven Rectifier as a PFC for Street-Lighting Applications

This paper presents a light-emitting diode (LED) driver for street-lighting applications that uses a resonant rectifier as a power-factor corrector (PFC). The PFC semistage is based on a zero-current and zero-derivative-switching (ZCDS) Class-E current-driven rectifier, and the LED driver semistage is based on a zero-voltage-switching (ZVS) Class-D LLC resonant converter that is integrated into a single-stage topology. To increase the conduction angle of the bridge-rectifier diodes current and to decrease the current harmonics that are injected in the utility line, the ZCDS Class-E rectifier is placed between the bridge-rectifier and a dc-link capacitor. The ZCDS Class-E rectifieris driven by a high-frequency current source, which is obtained from a square-wave output voltage of the ZVS Class-D LLC resonant converter using a matching network. Additionally, the proposed converter has a soft-switching characteristic that reduces switching losses and switching noise. A prototype for a 150-W LED street light has been developed and tested to evaluate the performance of the proposed approach. The proposed LED driver had a high efficiency (>91%), a high PF (>0.99), and a low total harmonic distortion (THD i <; 8%) under variation of the utility-line input voltage from 180 to 250 V rms . These experimental results demonstrate the feasibility of the proposed LED scheme

Linearized large signal modeling, analysis, and control design of phase-controlled series-parallel resonant converters using state feedback

This paper proposes a linearized large signal state-space model for the fixed-frequency phase-controlled series-parallel resonant converter. The proposed model utilizes state feedback of the output filter inductor current to perform linearization. The model combines multiple-frequency and average state-space modeling techniques to generate an aggregate model with dc state variables that are relatively easier to control and slower than the fast resonant tank dynamics. The main objective of the linearized model is to provide a linear representation of the converter behavior under large signal variation which is suitable for faster simulation and large signal estimation/calculation of the converter state variables. The model also provides insight into converter dynamics as well as a simplified reduced order transfer function for PI closed-loop design. Experimental and simulation results from a detailed switched converter model are compared with the proposed state-space model output to verify its accuracy and robustness

Control Based Soft Switching Three-phase Micro-inverter: Efficiency And Power Density Optimization

In the field of renewable energy, solar photovoltaic is growing exponentially. Grid-tied PV micro-inverters have become the trend for future PV system development because of their remarkable advantages such as enhanced energy production due to MPPT implementation for each PV panel, high reliability due to redundant and distributed system architecture, and simple design, installation, and management due to its plug-and-play feature. Conventional approaches for the PV micro-inverters are mainly in the form of single-phase grid connected and they aim at the residential and commercial rooftop applications. It would be advantageous to extend the micro-inverter concept to large size PV installations such as MW-class solar farms where threephase AC connections are used. The relatively high cost of the three-phase micro-inverter is the biggest barrier to its large scale deployment. Increasing the switching frequency may be the best way to reduce cost by shrinking the size of reactive components and heat-sink. However, this approach could cause conversion efficiency to drop dramatically without employing soft switching techniques or using costly new devices. This dissertation presents a new zero voltage switching control method that is suitable for low power applications such as three-phase micro-inverters. The proposed hybrid boundary conduction mode (BCM) current control method increases the efficiency and power density of the micro-inverters and features both reduced number of components and easy digital implementation. Zero voltage switching is achieved by controlling the inductor current bidirectional in every switching cycle and results in lower switching losses, higher operating frequency, and reduced size and cost of passive components, especially magnetic cores. Some iv practical aspects of hybrid control implementation such as dead-time insertion can degrade the performance of the micro-inverter. A dead-time compensation method that improves the performance of hybrid BCM current control by decreasing the output current THD and reducing the zero crossing distortion is presented. Different BCM ZVS current control modulation schemes are compared based on power losses breakdown, switching frequency range, and current quality. Compared to continuous conduction mode (CCM) current control, BCM ZVS control decreases MOSFET switching losses and filter inductor conduction losses but increases MOSFET conduction losses and inductor core losses. Based on the loss analysis, a dual-mode current modulation method combining ZVS and zero current switching (ZCS) schemes is proposed to improve the efficiency of the micro-inverter. Finally, a method of maintaining high power conversion efficiency across the entire load range of the three-phase micro-inverter is proposed. The proposed control method substantially increases the conversion efficiency at light loads by minimizing switching losses of semiconductor devices as well as core losses of magnetic components. This is accomplished by entering a phase skipping operating mode wherein two phases of an inverter are disabled and three inverters are combined to form a new three-phase system with minimal grid imbalance. A 400W prototype of a three-phase micro-inverter and its hybrid control system have been designed and tested under different conditions to verify the effectiveness of the proposed controller, current modulation scheme, and light load efficiency enhancement method

Dynamic modelling and control schemes for current-source resonant converters

Versió amb diverses seccions retallades, per drets de l'editorThis thesis focuses on the control methods applied to current source resonant converters, especially in two different applications of switching power supplies and wire-less power transfer systems. In fact, the existing applications are mostly working with voltage source resonant converters. For voltage-source resonant converters, many control strategies have been analyzed and investigated, turning this into a mature technology nowadays. The current-source resonant converter is an alternative solution as they offer well-known advantages such as non-pulsating input current, low stress for switches, simple driving circuitry, and short circuit protection capabilities. However, there is an obvious lack of control methods applicable to current-source resonant converters. In addition, obtaining an appropriate dynamic model to be used in control design is the other challenging issue in this field. Hence, the objectives of this thesis are used to fill these gaps. The proposed control schemes are: - Frequency modulation control scheme applied to a DC/DC current-source parallel resonant converter. - Sliding mode control scheme with amplitude modulation applied to a DC/DC current-source parallel resonant converter. - A control scheme for a multiple-output DC/DC current-source parallel resonant converter. - A communication-less control scheme for a variable air-gap wireless energy transfer system using a current-source resonant converter.Esta tesis doctoral está centrada en los métodos de control aplicados a los convertidores resonantes con fuente de corriente, especialmente en dos aplicaciones distintas como son fuentes de alimentación conmutadas y sistemas de transferencia de energía sin hilos. De hecho, las aplicaciones existentes trabajan principalmente con convertidores alimentados mediante fuentes de tensión. Para los convertidores resonantes con fuente de tensión, se han analizado muchas estrategias de control en la literatura, lo que hace hoy en día que esta sea una tecnología madura. El convertidor resonante con fuente de corriente es una solución alternativa, que ofrece ventajas conocidas como corriente de entrada no pulsante, baja tensión para interruptores, circuitos de conducción sencillos y capacidades de protección contra cortocircuitos. Sin embargo, existe una falta evidente de métodos de control aplicables a los convertidores resonantes con fuente de corriente. Además, otro desafío en este tema es la obtención de modelos dinámicos apropiados para el diseño del control. Por lo tanto, los objetivos de esta tesis se utilizan para llenar estos vacíos. Los esquemas de control propuestos son: - Esquema de control en frecuencia aplicado a un convertidor resonante paralelo con fuente de corriente para reguladores de tensión en continua - Esquema de control en modo de deslizamiento con modulación de amplitud aplicado a un convertidor resonante paralelo con fuente de corriente para reguladores de tensión en continua. - Esquema de control para un convertidor resonante paralelo con fuente de corriente para la regulación de tensión en continua de varias salidas. - Esquema de control sin comunicaciones para un sistema de transferencia de energía sin hilos con un transformador con entrehierro variable basado en un convertidor resonante con fuente de corriente.Postprint (published version

A Unified Design Theory for Class-E Resonant DC–DC Converter Topologies

Resonant and quasi-resonant dc-dc converters have been introduced to increase the operating frequency of switching power converters, with advantages in terms of performance, cost, and/or size. In this paper, we focus on class-E resonant topologies, and we show that about twenty different architectures proposed in the last three decades can be reduced to two basic topologies, allowing the extension to all these resonant converters of an exact and straightforward design procedure that has been recently proposed. This represents an important breakthrough with respect to the state of the art, where class-E circuit analysis is always based on strong simplifying assumptions, and the final circuit design is achieved by means of numerical simulations. The potentialities of the proposed exact methodology are highlighted by realistic circuit-level simulations, where the desired waveforms are obtained in one single step without the need of a time-consuming iterative trial-and-error process

Power factor correction stage and matrix zero voltage switching resonant inverter for domestic induction heating appliances

The technology of flexible cooking surfaces applied to domestic induction heating (IH) appliances offers several advantages that improve the experience of the users, not only because the safety or cleanness, but also due to the fast heating and flexibility. These cooktops have more challenging design requirements because of different mains connections, efficiency requirements, electromagnetic compatibility (EMC) standards, control complexity, and cost. In previous works, the use of a front-end power factor corrector (PFC) rectifier has been proposed to overcome these restrictions. In order to get a cost-effective implementation, this paper proposes the use of a front-end PFC stage and a matrix resonant inverter, which features zero voltage switching (ZVS), to achieve a reduced number of power devices, and get a high performance and reduced power losses in the converter. Finally, an experimental prototype with four outputs of 3.6 kW has been implemented to prove the feasibility of this proposal