Design, analysis and kinematic control of highly redundant serial robotic arms

The use of robotic manipulators in industry has grown in the last decades to improve and speed up industrial processes. Industrial manipulators started to be investigated for machining tasks since they can cover larger workspaces, increasing the range of achievable operations and improving flexibility. The company Nimbl’Bot developed a new mechanism, or module, to build stiffer flexible serial modular robots for machining applications. This manipulator is a kinematic redundant robot with 21 degrees of freedom. This thesis thoroughly analysis the Nimbl’Bot robot features and is divided into three main topics. The first topic regards using a task priority kinematic redundancy resolution algorithm for the Nimbl’Bot robot tracking trajectory while optimizing its kinetostatic performances. The second topic is the kinematic redundant robot design optimization with respect to a desired application and its kinetostatic performance. For the third topic, a new workspace determination algorithm is proposed for kinematic redundant manipulators. Several simulation tests are proposed and tested on some Nimbl’Bot robot designs for each subjects

Modeling, Control, and Motion Analysis of a Class of Extensible Continuum Manipulators

In this dissertation, the development of a kinematic model, a configuration-space controller, a master-slave teleoperation controller, along with the analysis of the self-motion properties for redundant, extensible, continuous backbone (continuum) ``trunk and tentacle\u27 manipulators are detailed. Unlike conventional rigid-link robots, continuum manipulators are robots that can bend at any point along their backbone, resulting in new and unique modeling and control issues. Taken together, these chapters represent one of the first efforts towards devising model-based controllers of such robots, as well as characterizing their self-motion in its simplest form. Chapter 2 describes the development of a convenient set of generalized, spatial forward kinematics for extensible continuum manipulators based on the robot\u27s measurable variables. This development, takes advantage of the standard constant curvature assumption made for such manipulators and is simpler and more intuitive than the existing kinematic derivations which utilize a pseudo-rigid link manipulator. In Chapter 3, a new control strategy for continuum robots is presented. Control of this emerging new class of robots has proved difficult due to the inherent complexity of their dynamics. Using a recently established full Lagrangian dynamic model, a new nonlinear model-based control strategy (sliding-mode control) for continuum robots is introduced. Simulation results are illustrated using the dynamic model of a three-section, six Degree-of-Freedom, planar continuum robot and an experiment was conducted on the OctArm 9 Degree-of-Freedom continuum manipulator. In both the simulation and experiment, the results of the sliding-mode controller were found to be significantly better than a standard inverse-dynamics PD controller. In Chapter 4, the nature of continuum manipulator self-motion is studied. While use of the redundant continuum manipulator self-motion property (configuration changes which leave the end-effector location fixed) has been proposed, the nature of their null-spaces has not previously been explored. The manipulator related resolved-motion rate inverse kinematics which are based on the forward kinematics described in Chapter 2, are used. Based on these derivations, the self-motion of a 2-section, extensible redundant continuum manipulator in planar and spatial situations (generalizable to n-sections) is analyzed. The existence of a single self-motion manifold underlying the structures is proven, and simple self-motion cases spanning the null-space are introduced. The results of this analysis allow for a better understanding of general continuum robot self-motions and relate their underlying structure to real world examples and applications. The results are supported by experimental validation of the self-motion properties on the 9 Degree-of-Freedom OctArm continuum manipulator. In Chapter 5, teleoperation control of a kinematically redundant, continuum slave robot by a non-redundant, rigid-link master system is described. This problem is novel because the self-motion of the redundant robot can be utilized to achieve secondary control objectives while allowing the user to only control the tip of the slave system. To that end, feedback linearizing controllers are proposed for both the master and slave systems, whose effectiveness is demonstrated using numerical simulations and experimental results (using the 9 Degree-of-Freedom OctArm continuum manipulator as the slave system) for trajectory tracking as well as singularity avoidance subtask

Control of Cooperating Mobile Manipulators

We describe a framework and control algorithms for coordinating multiple mobile robots with manipulators focusing on tasks that require grasping, manipulation and transporting large and possibly flexible objects without special purpose fixtures. Because each robot has an independent controller and is autonomous, the coordination and synergy are realized through sensing and communication. The robots can cooperatively transport objects and march in a tightly controlled formation, while also having the capability to navigate autonomously. We describe the key aspects of the overall hierarchy and the basic algorithms, with specific applications to our experimental testbed consisting of three robots. We describe results from many experiments that demonstrate the ability of the system to carry flexible boards and large boxes as well as the system’s robustness to alignment and odometry errors

Control of Cooperating Mobile Manipulators

We describe a framework and control algorithms for coordinating multiple mobile robots with manipulators focusing on tasks that require grasping, manipulation and transporting large and possibly flexible objects without special purpose fixtures. Because each robot has an independent controller and is autonomous, the coordination and synergy are realized through sensing and communication. The robots can cooperatively transport objects and march in a tightly controlled formation, while also having the capability to navigate autonomously. We describe the key aspects of the overall hierarchy and the basic algorithms, with specific applications to our experimental testbed consisting of three robots. We describe results from many experiments that demonstrate the ability of the system to carry flexible boards and large boxes as well as the system’s robustness to alignment and odometry errors

Macro-continuous dynamics for hyper-redundant robots: application to locomotion bio-inspired by elongated animals

International audienceThis article presents a unified dynamic modeling approach of continuum robots. The robot is modeled as a geometrically exact beam continuously actuated through an active strain law. Once included into the geometric mechanics of locomotion, the approach applies to any hyper-redundant or continuous robot devoted to manipulation and/or locomotion. Furthermore, exploiting the nature of the resulting models as being a continuous version of the Newton-Euler models of discrete robots, an algorithm is proposed which is capable of computing the internal control torques (and/or forces) as well as the rigid overall motions of the locomotor robot. The efficiency of the approach is finally illustrated through many examples directly related to the terrestrial locomotion of elongated animals as snakes, worms or caterpillars and their associated bio-mimetic artifacts

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Design, Control and Motion Planning for a Novel Modular Extendable Robotic Manipulator

This dissertation discusses an implementation of a design, control and motion planning for a novel extendable modular redundant robotic manipulator in space constraints, which robots may encounter for completing required tasks in small and constrained environment. The design intent is to facilitate the movement of the proposed robotic manipulator in constrained environments, such as rubble piles. The proposed robotic manipulator with multi Degree of Freedom (m-DOF) links is capable of elongating by 25% of its nominal length. In this context, a design optimization problem with multiple objectives is also considered. In order to identify the benefits of the proposed design strategy, the reachable workspace of the proposed manipulator is compared with that of the Jet Propulsion Laboratory (JPL) serpentine robot. The simulation results show that the proposed manipulator has a relatively efficient reachable workspace, needed in constrained environments. The singularity and manipulability of the designed manipulator are investigated. In this study, we investigate the number of links that produces the optimal design architecture of the proposed robotic manipulator. The total number of links decided by a design optimization can be useful distinction in practice. Also, we have considered a novel robust bio-inspired Sliding Mode Control (SMC) to achieve favorable tracking performance for a class of robotic manipulators with uncertainties. To eliminate the chattering problem of the conventional sliding mode control, we apply the Brain Emotional Learning Based Intelligent Control (BELBIC) to adaptively adjust the control input law in sliding mode control. The on-line computed parameters achieve favorable system robustness in process of parameter uncertainties and external disturbances. The simulation results demonstrate that our control strategy is effective in tracking high speed trajectories with less chattering, as compared to the conventional sliding mode control. The learning process of BLS is shown to enhance the performance of a new robust controller. Lastly, we consider the potential field methodology to generate a desired trajectory in small and constrained environments. Also, Obstacle Collision Avoidance (OCA) is applied to obtain an inverse kinematic solution of a redundant robotic manipulator

Self-motion control of kinematically redundant robot manipulators

Thesis (Master)--Izmir Institute of Technology, Mechanical Engineering, Izmir, 2012Includes bibliographical references (leaves: 88-92)Text in English; Abstract: Turkish and Englishxvi,92 leavesRedundancy in general provides space for optimization in robotics. Redundancy can be defined as sensor/actuator redundancy or kinematic redundancy. The redundancy considered in this thesis is the kinematic redundancy where the total degrees-of-freedom of the robot is more than the total degrees-of-freedom required for the task to be executed. This provides infinite number of solutions to perform the same task, thus, various subtasks can be carried out during the main-task execution. This work utilizes the property of self-motion for kinematically redundant robot manipulators by designing the general subtask controller that controls the joint motion in the null-space of the Jacobian matrix. The general subtask controller is implemented for various subtasks in this thesis. Minimizing the total joint motion, singularity avoidance, posture optimization for static impact force objectives, which include maximizing/minimizing the static impact force magnitude, and static and moving obstacle (point to point) collision avoidance are the subtasks considered in this thesis. New control architecture is developed to accomplish both the main-task and the previously mentioned subtasks. In this architecture, objective function for each subtask is formed. Then, the gradient of the objective function is used in the subtask controller to execute subtask objective while tracking a given end-effector trajectory. The tracking of the end-effector is called main-task. The SCHUNK LWA4-Arm robot arm with seven degrees-of-freedom is developed first in SolidWorks® as a computer-aided-design (CAD) model. Then, the CAD model is converted to MATLAB® Simulink model using SimMechanics CAD translator to be used in the simulation tests of the controller. Kinematics and dynamics equations of the robot are derived to be used in the controllers. Simulation test results are presented for the kinematically redundant robot manipulator operating in 3D space carrying out the main-task and the selected subtasks for this study. The simulation test results indicate that the developed controller’s performance is successful for all the main-task and subtask objectives