EOQ inventory model for perishable products under uncertainty

Perishable products require accurate inventory control models as their effect on operations management can be critical. This assumption is particularly relevant in highly uncertain and dynamic markets, as for the ones generated by the pandemic era. This paper presents an inventory control model for perishable items with a demand rate variable over time, and dependent on the inventory rate. The model also considers the potential for backlogging and lost sales. Imperfect product quality is included, and deterioration is modelled as a time-dependent variable. The framework envisages the possibility to define variables affected by uncertainty in terms of probability distribution functions, which are then jointly managed via a Monte Carlo simulation. This paper is intended to provide an analytical formulation to deal with uncertainty and time-dependent inventory functions to be used for a variety of perishable products. The formulation is designed to support decision-making for the identification of the optimal order quantity. A numerical example exemplifies the outcomes of the paper and provides a cost-based sensitivity analysis to understand the role of main parameters

Supply chain finance for ameliorating and deteriorating products: a systematic literature review

Ameliorating and deteriorating products, or, more generally, items that change value over time, present a high sensitiveness to the surrounding environment (e.g., temperature, humidity, and light intensity). For this reason, they should be properly stored along the supply chain to guarantee the desired quality to the consumers. Specifically, ameliorating items face an increase in value if there are stored for longer periods, which can lead to higher selling price. At the same time, the costumers’ demand is sensitive to the price (i.e., the higher the selling price the lower the final demand), sensitiveness that is related to the quality of the products (i.e., lower sensitiveness for high-quality products). On the contrary, deteriorating items lose quality and value over time which result in revenue losses due to lost sales or reduced selling price. Since these products need to be properly stored (i.e., usually in temperature- and humidity-controlled warehouses) the holding costs, which comprise also the energy costs, may be particularly relevant impacting on the economic, environmental, and social sustainability of the supply chain. Furthermore, due to the recent economic crisis, companies (especially, small and medium enterprises) face payment difficulties of customers and high volatility of resources prices. This increases the risk of insolvency and on the other hand the financing needs. In this context, supply chain finance emerged as a mean for efficiency by coordinating the financial flow and providing a set of financial schemes aiming at optimizing accounts payable and receivable along the supply chain. The aim of the present study is thus to investigate through a systematic literature review the two main themes presented (i.e., inventory management models for products that change value over time, and financial techniques and strategies to support companies in inventory management) to understand if any financial technique has been studied for supporting the management of this class of products and to verify the existing literature gap

Incorporating machine reliability issue and backlogging into the EMQ model - Part II: Random breakdown occurring in inventory piling time

This paper presents the second part of a research which is concerned with incorporating machine reliability issues and backlogging into the economic manufacturing quantity (EMQ) model. It may be noted that in a production system when back-ordering is permitted, a random machine failure can take place in either backorder filling stage or in on-hand inventory piling time. The first part of the research investigates the effect of a machine failure occurring in backorder filling stage on the optimal lot-size; while this paper (the second part of the research) studies the effect of random breakdown happening in inventory piling time on the optimal batch size for such an imperfect EMQ model. The objective is to determine the optimal replenishment lot-size that minimizes the overall productioninventory costs. Mathematical modelling is used and the renewal reward theorem is employed to cope with the variable cycle length. Hessian matrix equations are utilized to prove convexity of the cost function. Then, the optimal lot size for such a real-life imperfect manufacturing system is derived. Practitioners and managers in the field can adopt these replenishment policies to establish their own robust production plan accordingly

Incorporating machine reliability issue and backlogging into the EMQ model - Part I: Random breakdown occurring in backorder filling time

This study is concerned with determination of the optimal replenishment policy for economic manufacturing quantity (EMQ) model with backlogging and machine reliability issue. Classic EMQ model does not consider nonconforming items generated during a production cycle, nor does it deal with the machine breakdown situation. It is noted that in manufacturing system when back-ordering is permitted, a random machine failure can take place in either backorder filling time or in on-hand inventory piling period. The first phase of this study examines the aforementioned practical issues by incorporating rework process of defective items, scrap and random machine failure taking place specifically in backorder satisfying time into the EMQ model. The objective is to determine the optimal replenishment lot-size that minimizes the overall production-inventory costs. Mathematical modelling and analysis is used and the renewal reward theorem is employed to cope with the variable cycle length. Theorem on conditional convexity of total cost function is proposed and proved. The optimal lot size for such a real-life imperfect manufacturing system is derived. A numerical example is given to demonstrate its practical usage

Inventory ordering policies for mixed sale of products under inspection policy, multiple prepayment, partial trade credit, payments linked to order quantity and full backordering

The situation where serviceable products are sold together with a proportion of deteriorating products to consumers is rarely discussed in the literature. This article proposes an inventory model with disparate inventory ordering policies under a situation where a portion of serviceable products and a portion of deteriorating products are sold together to consumers (i.e. mixed sales). The ordering policies consider a hybrid payment strategy with multiple prepayment and partial trade credit schemes linked to order quantity under situations where no inventory shortage is allowed and inventory shortage is allowed with full backorder. The hybrid payment policy offered by a supplier is introduced into the classical economic ordering quantity model to investigate the optimal inventory cycle and the fraction of demand that is filled from the deteriorating products under inspection policy. Further, a new solution method is proposed that identifies optimal annual total profit with mixed sales assuming no inventory shortage and inventory shortage with full backorder. The impact of an inspection policy is investigated on the optimality of the solution under hybrid payment strategies for the deteriorating products. The validation of the proposed model and its solution method is demonstrated through several numerical examples. The results indicate that the inventory model along with the solution method provide a powerful tool to the retail managers under real-world situations. Results demonstrate that it is essential for the managers to consider inclusion of an inspection policy in the mixed sales of products, as the inspection policy significantly increases the net annual profit

Effect of variable shipping frequency on production-distribution policy in a vendor-buyer integrated system

This paper investigates the effect of variable shipping frequency on production-distribution policy in a vendor-buyer integrated system. In a recent article Chiu et al. [1] derived the optimal replenishment lot size for an economic production quantity problem with multi-delivery and quality assurance, based on an assumption that the number of shipment is a given constant. However, in a vendor-buyer integrated system in supply chain environment, joint determination of replenishment lot size and number of shipments may help such a system to gain significant competitive advantage in terms of becoming a low-cost producer as well as having tight linkage to customer. For this reason, the present study extends the work of Chiu et al. [1] by considering shipping frequency as one of the decision variables and incorporating customer’s stock holding cost into system cost analysis. Hessian matrix equations are employed to certify the convexity of cost function that contains two decision variables, and the effect of variable shipping frequency on production-distribution policy is investigated. A numerical example is provided to demonstrate practical usage of the research result