Design and implementation of an electro-optical backplane with pluggable in-plane connectors

The design, implementation and characterisation of an electro-optical backplane and an active pluggable in-plane optical connector technology is presented. The connection architecture adopted allows line cards to be mated to and unmated from a passive electro-optical backplane with embedded polymeric waveguides. The active connectors incorporate a photonics interface operating at 850 nm and a mechanism to passively align the interface to the optical waveguides embedded in the backplane. A demonstration platform has been constructed to assess the viability of embedded electro-optical backplane technology in dense data storage systems. The demonstration platform includes four switch cards, which connect both optically and electronically to the electro-optical backplane in a chassis. These switch cards are controlled by a single board computer across a Compact PCI bus on the backplane. The electrooptical backplane is comprised of copper layers for power and low speed bus communication and one polymeric optical layer, wherein waveguides have been patterned by a direct laser writing scheme. The optical waveguide design includes densely arrayed multimode waveguides with a centre to centre pitch of 250μm between adjacent channels, multiple cascaded waveguide bends, non-orthogonal crossovers and in-plane connector interfaces. In addition, a novel passive alignment method has been employed to simplify high precision assembly of the optical receptacles on the backplane. The in-plane connector interface is based on a two lens free space coupling solution, which reduces susceptibility to contamination. Successful transfer of 10.3 Gb/s data along multiple waveguides in the electro-optical backplane has been demonstrated and characterised

Pluggable Optical Connector Interfaces for Electro-Optical Circuit Boards

A study is hereby presented on system embedded photonic interconnect technologies, which would address the communications bottleneck in modern exascale data centre systems driven by exponentially rising consumption of digital information and the associated complexity of intra-data centre network management along with dwindling data storage capacities. It is proposed that this bottleneck be addressed by adopting within the system electro-optical printed circuit boards (OPCBs), on which conventional electrical layers provide power distribution and static or low speed signaling, but high speed signals are conveyed by optical channels on separate embedded optical layers. One crucial prerequisite towards adopting OPCBs in modern data storage and switch systems is a reliable method of optically connecting peripheral cards and devices within the system to an OPCB backplane or motherboard in a pluggable manner. However the large mechanical misalignment tolerances between connecting cards and devices inherent to such systems are contrasted by the small sizes of optical waveguides required to support optical communication at the speeds defined by prevailing communication protocols. An innovative approach is therefore required to decouple the contrasting mechanical tolerances in the electrical and optical domains in the system in order to enable reliable pluggable optical connectivity. This thesis presents the design, development and characterisation of a suite of new optical waveguide connector interface solutions for electro-optical printed circuit boards (OPCBs) based on embedded planar polymer waveguides and planar glass waveguides. The technologies described include waveguide receptacles allowing parallel fibre connectors to be connected directly to OPCB embedded planar waveguides and board-to-board connectors with embedded parallel optical transceivers allowing daughtercards to be orthogonally connected to an OPCB backplane. For OPCBs based on embedded planar polymer waveguides and embedded planar glass waveguides, a complete demonstration platform was designed and developed to evaluate the connector interfaces and the associated embedded optical interconnect. Furthermore a large portfolio of intellectual property comprising 19 patents and patent applications was generated during the course of this study, spanning the field of OPCBs, optical waveguides, optical connectors, optical assembly and system embedded optical interconnects

Evolution of system embedded optical interconnect in sub-top of rack data center systems

This research was funded by the EU FP7 project “PhoxTrot”, for which it has received funding from the European Union Seventh Framework Programme (FP7/2007–2013) under grant agreement No. 318240, the Horizon2020 Nephele project (Grant No. 645212), the Horizon2020 COSMICC project (Grant No. 688516).In this paper we review key technological milestones in system embedded optical interconnects in data centers that have been achieved between 2014 and 2020 on major European Union research and development projects. This includes the development of proprietary optically enabled data storage and switch systems and optically enabled data storage and compute subsystems. We report on four optically enabled data center system demonstrators: LightningValley, ThunderValley2, Pegasus and Aurora, which include advanced optical circuits based on polymer waveguides and fibers and proprietary electro-optical connectors. We also report on optically enabled subsystems including Ethernet-connected hard disk drives and microservers. Both are designed in the same pluggable carrier form factor and with embedded optical transceiver and connector interfaces, thus allowing, for the first time, both compute and storage nodes to be optically interchangeable and directly interconnectable over long distances. Finally, we present the Nexus platform, which allows different optically enabled data center test systems and subsystems to be interconnected and comparatively characterized within a data center test environment.Publisher PDFPeer reviewe

FirstLight: Pluggable Optical Interconnect Technologies for Polymeric Electro-Optical Printed Circuit Boards in Data Centers

The protocol data rate governing data storage devices will increase to over 12 Gb/s by 2013 thereby imposing unmanageable cost and performance burdens on future digital data storage systems. The resulting performance bottleneck can be substantially reduced by conveying high-speed data optically instead of electronically. A novel active pluggable 82.5 Gb/s aggregate bit rate optical connector technology, the design and fabrication of a compact electro-optical printed circuit board to meet exacting specifications, and a method for low cost, high precision, passive optical assembly are presented. A demonstration platform was constructed to assess the viability of embedded electro-optical midplane technology in such systems including the first ever demonstration of a pluggable active optical waveguide printed circuit board connector. High-speed optical data transfer at 10.3125 Gb/s was demonstrated through a complex polymer waveguide interconnect layer embedded into a 262 mm × 240 mm × 4.3 mm electro-optical midplane. Bit error rates of less than 10-12 and optical losses as low as 6 dB were demonstrated through nine multimode polymer wave guides with an aggregate data bandwidth of 92.8125 Gb/s

FirstLight: Pluggable Optical Interconnect Technologies for Polymeric Electro-Optical Printed Circuit Boards in Data Centers

The protocol data rate governing data storage devices will increase to over 12 Gb/s by 2013 thereby imposing unmanageable cost and performance burdens on future digital data storage systems. The resulting performance bottleneck can be substantially reduced by conveying high-speed data optically instead of electronically. A novel active pluggable 82.5 Gb/s aggregate bit rate optical connector technology, the design and fabrication of a compact electro-optical printed circuit board to meet exacting specifications, and a method for low cost, high precision, passive optical assembly are presented. A demonstration platform was constructed to assess the viability of embedded electro-optical midplane technology in such systems including the first ever demonstration of a pluggable active optical waveguide printed circuit board connector. High-speed optical data transfer at 10.3125 Gb/s was demonstrated through a complex polymer waveguide interconnect layer embedded into a 262 mm × 240 mm × 4.3 mm electro-optical midplane. Bit error rates of less than 10-12 and optical losses as low as 6 dB were demonstrated through nine multimode polymer wave guides with an aggregate data bandwidth of 92.8125 Gb/s

Optical network democratization

The current Internet infrastructure is not able to support independent evolution and innovation at physical and network layer functionalities, protocols and services, while at same time supporting the increasing bandwidth demands of evolving and heterogeneous applications. This paper addresses this problem by proposing a completely democratized optical network infrastructure. It introduces the novel concepts of the optical white box and bare metal optical switch as key technology enablers for democratizing optical networks. These are programmable optical switches whose hardware is loosely connected internally and is completely separated from their control software. To alleviate their complexity, a multi-dimensional abstraction mechanism using software-defined network technology is proposed. It creates a universal model of the proposed switches without exposing their technological details. It also enables a conventional network programmer to develop network applications for control of the optical network without specific technical knowledge of the physical layer. Furthermore, a novel optical network virtualization mechanism is proposed, enabling the composition and operation of multiple coexisting and application-specific virtual optical networks sharing the same physical infrastructure. Finally, the optical white box and the abstraction mechanism are experimentally evaluated, while the virtualization mechanism is evaluated with simulation.</jats:p

Design, measurement and analysis of multimode light guides and waveguides for display systems and optical backplane interconnections

The aim of the research in this thesis was to design and model multimode lightguides for optimising visible light for liquid crystal display systems and to design, model and experimentally test infrared light propagation within polymer multimode waveguides as board-to-board interconnects for high data rate communication. Ray tracing models the behaviour of a novel LCD colour separating backlight to optimize its efficiency by establishing the optimum dimensions and position for a unique micro-mirror array within the light guide. The output efficiency increased by 38.2% compared to the case without the embedded mirror array. A novel simulation technique combined a model of liquid crystal director orientation and a non-sequential ray tracing program was used first time to compute the reflected intensity from a LCOS device for a rear projection TV system. The performance of the LCOS display was characterised by computing the contrast ratio over a ±15° viewing cone. Photolithographically manufactured embedded multimode waveguides made from acrylate Truemode® polymer are characterized by measuring the optical transmission loss of key waveguide components including. straight, bend and crossing. Design rules derived from the experimental measurement were used to optimize optical PCB (OPCB) layout. A most compact and complex optical interconnects layout up-to-date for data centres, including parallel straight waveguide sections, cascaded 90° bends and waveguide crossing other than 90° angles, was designed, tested and used in an optic-electrical demonstration platform to convey a 10.3 Gb/s data. A further new method for reducing the end facet roughness and so the coupling loss, by curing a thin layer of core material at the end of the waveguide facet to cover the roughness fluctuations, was proposed and successfully demonstrated giving the best results reported to date resulting in an improvement of 2.8 dB which was better than the results obtained by using index matching fluid

Laser Ablation for Polymer Waveguide Fabrication

An increase in interconnection density, a reduction in packaging sizes and the quest for lowcost product development strategy are some of the key challenges facing micro-optoelectronics design and manufacture. The influence of high-density, small-sized products has placed significant constraints on conventional electrical connections prompting various fabrication methods, e.g. photolithography, being introduced to meet these challenges and ameliorate the rapidly changing demand from consumers. While high-power solid state lasers are fundamental to large scale industrial production, excimer laser on the other hand has revolutionised the manufacturing industry with high precision, easy 3D structuring and less stringent production requirements. Micro-structuring using excimer laser, best known as laser ablation, is a non-contact micro- and nano-machining based on the projection of high-energy pulsed UV masked beam on to a material of interest such that pattern(s) on the mask is transferred to the substrate, often at a demagnified dimension with high resolution and precision. The use of mask with desired patterns and beam delivery system makes the fabrication in this case accurate, precise and easily controllable. The first part of this chapter introduces the fundamentals of laser technology and material processing. In the second part, optical interconnects as a solution to ‘bottlenecked’ conventional copper interconnections is introduced with emphasis on excimer laser ablation of polymer waveguides and integrated mirrors. Key research findings in the area of optical circuit boards using other techniques are also briefly covered