Analysis of energy use in crisp frying processes

Copyright @ 2010 Politecnico di Bari - BB PressWith increasing energy costs in industrial food frying processes it is essential to identify inefficiencies and minimise them. A way of achieving this is through the application of energy analysis and modelling techniques to characterise the process and investigate the interactions between the various operating and control parameters. The overall objective is to reduce energy consumption without compromising product throughput and quality. This paper provides a review of published work on heat and mass transfer in frying processes. Based on this, a simplified analysis of the key processes has been carried out using an energy balance model. The outputs of this model have been validated using data from an industrial crisp frying facility. The knowledge gained from this validation will be used to better understand and appreciate the energy flows in industrial frying processes and should lead to identification of losses and opportunities for energy recovery.The authors would like to acknowledge the financial support from the UK Engineering and Physical Sciences Research Council (EPSRC), Grant NO. EP/G059799/1, for this project as well as the input from the industrial collaborators and academic collaborators from the Universities of Newcastle and Northumbria

Bidirectional optimization of the melting spinning process

This is the author's accepted manuscript (under the provisional title "Bi-directional optimization of the melting spinning process with an immune-enhanced neural network"). The final published article is available from the link below. Copyright 2014 @ IEEE.A bidirectional optimizing approach for the melting spinning process based on an immune-enhanced neural network is proposed. The proposed bidirectional model can not only reveal the internal nonlinear relationship between the process configuration and the quality indices of the fibers as final product, but also provide a tool for engineers to develop new fiber products with expected quality specifications. A neural network is taken as the basis for the bidirectional model, and an immune component is introduced to enlarge the searching scope of the solution field so that the neural network has a larger possibility to find the appropriate and reasonable solution, and the error of prediction can therefore be eliminated. The proposed intelligent model can also help to determine what kind of process configuration should be made in order to produce satisfactory fiber products. To make the proposed model practical to the manufacturing, a software platform is developed. Simulation results show that the proposed model can eliminate the approximation error raised by the neural network-based optimizing model, which is due to the extension of focusing scope by the artificial immune mechanism. Meanwhile, the proposed model with the corresponding software can conduct optimization in two directions, namely, the process optimization and category development, and the corresponding results outperform those with an ordinary neural network-based intelligent model. It is also proved that the proposed model has the potential to act as a valuable tool from which the engineers and decision makers of the spinning process could benefit.National Nature Science Foundation of China, Ministry of Education of China, the Shanghai Committee of Science and Technology), and the Fundamental Research Funds for the Central Universities

Design for manufacture and sustainability in new product development

Design for manufacture is well recognised by industry and is about optimising design to aid production. Today there is a significant and growing trend of recognising what happens to a product once its user phase has finished. Post-consumer processes are now an important consideration during the ab-initio stages of design. Rather than a focus limited to design for manufacture or (more recently) design for assembly now the pressure is on for post consumer design. Companies need to do this because legislative pressures are increasing and consumers are becoming ever more aware of, and concerned about, environmental issues. End-of-life processing and design for the environment are therefore areas of growing of interest. This conference paper investigates with industry practitioners their experiences regarding for both the environmental and economic advantages of product life-cycle planning. Legislative pressures and consumer awareness are driving businesses to develop sustainable product design strategies (Jones et al, 2001 p. 27). Changes within the law, to protect our environment, cause companies to pay attention as they begin to affect profitability. The first British Standard to address design for end-of-life processing, and therefore support industry, is BS 8887-1. Over 60 UK manufacturing and design companies that had bought BS 8887-1 contributed to this by being interviewed or providing a written response. The research investigated multiple aspects of sustainable design in practice however, in this conference paper the focus is its application within the design process

Sustainable product development strategies: Business planning and performance implications

Copyright © 2012 by Institution of Mechanical Engineers. This is the author's accepted manuscript. The final published article is available from the link below.Manufacturing firms are under many financial and competitive pressures which focus attention on the performance of their manufacturing processes. In this paper the opportunities for improving the environmental impact of products within the constraints of existing manufacturing infrastructure are examined. Approaches which support sustainability in two aspects are proposed, firstly, the provision of products to the users in ways which extend the product life and secondly, manufacturing approaches which reduce resource usage. This paper outlines three different sustainable development strategies for different product types and describes the cost implications for manufacturers across the life-cycle. The performance measures affected by these strategies are examined drawing on product development case studies from a number of high technology sectors to highlight the different approaches taken. The results are intended to aid manufacturers during the earliest stages of business planning to consider alternative product development approaches which are more sustainable

An assembly oriented design framework for product structure engineering and assembly sequence planning

The paper describes a novel framework for an assembly-oriented design (AOD) approach as a new functional product lifecycle management (PLM) strategy, by considering product design and assembly sequence planning phases concurrently. Integration issues of product life cycle into the product development process have received much attention over the last two decades, especially at the detailed design stage. The main objective of the research is to define assembly sequence into preliminary design stages by introducing and applying assembly process knowledge in order to provide an assembly context knowledge to support life-oriented product development process, particularly for product structuring. The proposed framework highlights a novel algorithm based on a mathematical model integrating boundary conditions related to DFA rules, engineering decisions for assembly sequence and the product structure definition. This framework has been implemented in a new system called PEGASUS considered as an AOD module for a PLM system. A case study of applying the framework to a catalytic-converter and diesel particulate filter sub-system, belonging to an exhaust system from an industrial automotive supplier, is introduced to illustrate the efficiency of the proposed AOD methodology

Survey instrument for measuring level of preparedness amongst healthcare personnel in radiation emergency

Drills and exercises are globally practiced to investigate the level of preparedness towards disaster events. However, these activities are rarely conducted because they require substantial investment, specifically to budget and time. A self-reported survey may serve as an alternative approach, although it may not be as effective as drills and exercises. As part of the survey development process, this article discusses preliminary validation of a survey instrument to measure the level of preparedness towards radiation emergency amongst healthcare personnel. Prior to this validation process, extensive literature reviews pointed out that the instrument consists of three constructs of preparedness, namely readiness, willingness, and ability. A total of seven subject matter experts were invited to judge the contents for verification purposes. Randolph Kappa analysis was then conducted to analyse their judgment to allow irrelevant items to be filtered from the rest prior to any improvements. Initially, the survey instrument consisted of 69 items; however, the analysis omitted 16 of them. The following values for each preparedness construct were: Readiness (0.77), Willingness (0.70), and Ability (0.73). These findings indicate that contents of the instrument are valid. Further analysis should be fulfilled to complete validation process to ensure its practicality prior to using it as an evaluation tool

A Process Framework for Semantics-aware Tourism Information Systems

The growing sophistication of user requirements in tourism due to the advent of new technologies such as the Semantic Web and mobile computing has imposed new possibilities for improved intelligence in Tourism Information Systems (TIS). Traditional software engineering and web engineering approaches cannot suffice, hence the need to find new product development approaches that would sufficiently enable the next generation of TIS. The next generation of TIS are expected among other things to: enable semantics-based information processing, exhibit natural language capabilities, facilitate inter-organization exchange of information in a seamless way, and evolve proactively in tandem with dynamic user requirements. In this paper, a product development approach called Product Line for Ontology-based Semantics-Aware Tourism Information Systems (PLOSATIS) which is a novel hybridization of software product line engineering, and Semantic Web engineering concepts is proposed. PLOSATIS is presented as potentially effective, predictable and amenable to software process improvement initiatives

Data-driven Modeling and Coordination of Large Process Structures

In the engineering domain, the development of complex products (e.g., cars) necessitates the coordination of thousands of (sub-)processes. One of the biggest challenges for process management systems is to support the modeling, monitoring and maintenance of the many interdependencies between these sub-processes. The resulting process structures are large and can be characterized by a strong relationship with the assembly of the product; i.e., the sub-processes to be coordinated can be related to the different product components. So far, sub-process coordination has been mainly accomplished manually, resulting in high efforts and inconsistencies. IT support is required to utilize the information about the product and its structure for deriving, coordinating and maintaining such data-driven process structures. In this paper, we introduce the COREPRO framework for the data-driven modeling of large process structures. The approach reduces modeling efforts significantly and provides mechanisms for maintaining data-driven process structures