Development of an Efficient Propulsion System for a Battery Electric Shell Eco Marathon Prototype Vehicle

For the participation of the Aero@UBI team in Shell Eco-Marathon competition an in-wheel electric, ironless brushless permanent magnet motor was designed and build, this type of motors is characterized by very inductance and a very low resistance between phases which leads to current ripple, to solve this problem, and also, as Shell Eco-marathon competition requirements, a controller must be developed. In this case a controller with a 60-degree commutation was implemented and tested

Fault tolerant drives for safety critical applications

PhD ThesisThe correct operation of adjustable speed drives, which form part of a larger system, is often essential to the operation of the system as a whole. In certain applications the failure of such a drive could result in a threat to human safety and these applications are termed 'safety critical'. The chance of a component failure resulting in non-operation of the drive can be dramatically reduced by adopting a fault tolerant design. A fault tolerant drive must continue to operate throughout the occurrence of any single point failure without undue disturbance to the power output. Thereafter the drive must be capable of producing rated output indefinitely in the presence of the fault. The work presented in this thesis shows that fault tolerance can be achieved without severe penalties in terms of cost or power to mass ratio. The design of a novel permanent magnet drive is presented and a 'proof of concept' demonstrator has been built, based on a 20 kW, 13000 RPM aircraft fuel pump specffication. A novel current controller with near optimal transient performance is developed to enable precise shaping of the phase currents at high shaft speeds. The best operating regime for the machine is investigated to optimise the power to mass ratio of the drive. A list of the most likely electrical faults is considered. Some faults result in large fault currents and require rapid detection to prevent fault propagation. Several novel fault sensors are discussed. Fault detection and identification schemes are developed, including new schemes for rapid detection of turn to turn faults and power device short circuit faults. Post fault control schemes are described which enable the drive to continue to operate indefinitely in the presence of each fault. Finally, results show the initially healthy drive operating up to, through and beyond the introduction of each of the most serious faults.EPSR

An Active Dead-Time Control Circuit With Timing Elements for a 45-V Input 1-MHz Half-Bridge Converter

ABSTRACT: In this study, a dead-time control circuit is proposed to generate independent delays for the high and low sides of half-bridge converter switches. In addition to greatly decreasing the losses of power converters, the proposed method mitigates the shoot-through current through the application of superimposed power switches. The circuit presented here comprises a switched capacitor architecture and is implemented in AMS 0.35 μm technology. In the implementation, the proposed dead-time control circuit occupies a silicon area of 70μm×180μm . To realize the technique, a two-sided wide swing current source is employed. Each sides of the current source comes with two capacitors, two Schmitt triggers, and three transmission gates. Results show that the low and high sides of the projected half-bridge converter switches respectively require delays of 35 and 62 ns. The performance of the proposed dead-time circuit is evaluated by assembling it with the half-bridge converter. The proposed dead-time prototype achieves a 40% drop in power losses in the half-bridge circuit

Power quality improvement utilizing photovoltaic generation connected to a weak grid

Microgrid research and development in the past decades have been one of the most popular topics. Similarly, the photovoltaic generation has been surging among renewable generation in the past few years, thanks to the availability, affordability, technology maturity of the PV panels and the PV inverter in the general market. Unfortunately, quite often, the PV installations are connected to weak grids and may have been considered as the culprit of poor power quality affecting other loads in particular sensitive loads connected to the same point of common coupling (PCC). This paper is intended to demystify the renewable generation, and turns the negative perception into positive revelation of the superiority of PV generation to the power quality improvement in a microgrid system. The main objective of this work is to develop a control method for the PV inverter so that the power quality at the PCC will be improved under various disturbances. The method is to control the reactive current based on utilizing the grid current to counteract the negative impact of the disturbances. The proposed control method is verified in PSIM platform. Promising results have been obtaine

Solid state transformer technologies and applications: a bibliographical survey

This paper presents a bibliographical survey of the work carried out to date on the solid state transformer (SST). The paper provides a list of references that cover most work related to this device and a short discussion about several aspects. The sections of the paper are respectively dedicated to summarize configurations and control strategies for each SST stage, the work carried out for optimizing the design of high-frequency transformers that could adequately work in the isolation stage of a SST, the efficiency of this device, the various modelling approaches and simulation tools used to analyze the performance of a SST (working a component of a microgrid, a distribution system or just in a standalone scenario), and the potential applications that this device is offering as a component of a power grid, a smart house, or a traction system.Peer ReviewedPostprint (published version

Sensorless control of surface mounted permanent magnet machine using fundamental PWM excitation

This thesis describes the development of a sensorless control method for a surface mounted permanent magnet synchronous machine drive system. The saturation saliency in the machine is tracked from the stator current transient response to the fundamental space vector PWM (pulse width modulation) excitation. The rotor position and speed signals are obtained from measurements of the stator current derivative during the voltage vectors contained in the normal fundamental PWM sequence. In principle, this scheme can work over a wide speed range. However, the accuracy of the current derivative-measurements made during narrow voltage vectors reduces. This is because high frequency current oscillations exist after each vector switching instant, and these take a finite time to die down. Therefore, in this thesis, vector extension and compensation schemes are proposed which ensure correct current derivative measurements are made, even during narrow voltage vectors, so that any induced additional current distortion is kept to a minimum. The causes of the high frequency switching oscillations in the AC drive system are investigated and several approaches are developed to reduce the impact of these oscillations. These include the development of a novel modification to the IGBT gate drive circuit to reduce the requirement for PWM vector extension. Further improvements are made by modifications to the current derivative sensor design together with their associated signal processing circuits. In order to eliminate other harmonic disturbances and the high frequency noise appearing in the estimated position signals, an adaptive disturbance identifier and a tracking observer are incorporated to improve the position and speed signals. Experimental results show that the final sensorless control system can achieve excellent speed and position control performance

High Precision Positioning and Very Low Velocity Control of a Permanent Magnet Synchronous Motor

The purpose of this report is to evaluate a direct driven permanent magnet motor in high accuracy position and low speed operation. Actuation in this case is usually accomplished by stepping motors combined with belts and pulleys. High accuracy positioning is considered to be within 0.1 degrees and low speed 0.05 degrees per second, while at the same time have a 180 degree step response within 0.5 second. A model is derived of the motor along with methods for model parameter identification. This model is the basis for simulation of the motor in closed loop control. A prototype is developed in order to prove the validity of the results made by simulations. Experiments on the prototype resulted in two control methods, namely field oriented control and synchronous control. Conclusions drawn from the projects are as follows. The simulations do mirror the inherent problems with the permanent magnet motor. The prototype developed for the project is functioning and highly capable. Field oriented control was unable to meet the specified requirements. However, combined with iterative learning control the performance was improved significantly. Synchronous control satisfied most of the requirements, although its responsiveness and low efficiency are possible areas of improvement in future research

High Precision Positioning and Very Low Velocity Control of a Permanent Magnet Synchronous Motor

The purpose of this report is to evaluate a direct driven permanent magnet motor in high accuracy position and low speed operation. Actuation in this case is usually accomplished by stepping motors combined with belts and pulleys. High accuracy positioning is considered to be within 0.1 degrees and low speed 0.05 degrees per second, while at the same time have a 180 degree step response within 0.5 second. A model is derived of the motor along with methods for model parameter identification. This model is the basis for simulation of the motor in closed loop control. A prototype is developed in order to prove the validity of the results made by simulations. Experiments on the prototype resulted in two control methods, namely field oriented control and synchronous control. Conclusions drawn from the projects are as follows. The simulations do mirror the inherent problems with the permanent magnet motor. The prototype developed for the project is functioning and highly capable. Field oriented control was unable to meet the specified requirements. However, combined with iterative learning control the performance was improved significantly. Synchronous control satisfied most of the requirements, although its responsiveness and low efficiency are possible areas of improvement in future research

Sensorless position control of induction machines using high frequency signal injection

The aim of this research project was to develop a position controlled induction machine vector drive operating without a speed or position sensor but having a dynamic performance comparable to that of a sensored position vector drive. The methodology relies on the detection of a rotor saliency in the machine by persistent high-frequency voltage injection. The rotor position is then estimated from the resulting stator current harmonics that are modulated by the spatial rotor saliency. This can be a built-in rotor saliency (a designed asymmetry) or the natural saliency due to rotor slotting. This project investigates the demodulation of the extracted high-frequency current spectrum and different topologies for the estimation of rotor position. The tracking of rotor position through rotor saliencies helps to overcome the limitations of model-based approaches that are restricted to speeds above 30rpm on a 4-pole machine and are sensitive to parameter mismatches. The project addresses the difficult problem of separating the modulation effects due to the rotor saliency from distorting modulations due to the saturation saliency and inverter effects. In previous research it had been found that the saturation saliency causes a deterioration of the position estimate that can result in a loss of position and eventually causes the drive to fail. The application of filters to remove the interfering saturation harmonics is not possible. In this research a new approach was developed that compensates online for the saturation effect using pre-commissioned information about the machine. This harmonic compensation scheme was utilized for a 30kW, 4-pole induction machine with asymmetric rotor and enabled the operation from zero to full load and from standstill up to about ±150rpm (±5Hz). The steady-state performance and accuracy of the resulting sensorless drive has been found to operate similarly to a sensored drive fitted with a medium resolution encoder of 600ppr. The project involved studies of the inverter switching deadtime and its distorting effect on the position estimation. A second compensation strategy was therefore developed that is better suited if a large interfering modulation due to the inverter deadtime is present in the machine. The new compensation method was implemented for a second 30kW machine that utilizes the rotor slotting saliency. Good tracking results were obtained with a mean error of less than ±0.5° mechanical under steady-state. The derivation of the position signal for higher speeds introduces an additional speed-dependent error of about 4° mechanical at 170rpm. Sensorless position control was realized for operation from zero to full load for the fully fluxed machine. The performance allowed low and zero speed operation including position transients reaching a speed of 50rpm. The high-frequency modulation introduced by the fundamental currents during transient operation was examined and identified as the main factor limiting the dynamics of the sensorless drive. Two rigs were used for the research. The first rig is build around a network of Transputers, the second rig uses state-of-the-art TMS320C40 and TMS320F240 digital signal processors for the control and was designed and constructed as part of the research