Linear Quadrupole Focusing for High Resolution Microdroplet-Based Fabrication

In industry, particularly in the field of rapid prototyping, droplet-based manufacturing is proving to be an extremely efficient technique for the production of low cost electronic components. However, for some applications, the desired material properties at deposition are not easily integrated with a homogeneous, low viscosity fluid suitable for droplet ejection. For this reason, it would prove beneficial to have some means of altering the material properties of the droplets during their travel to the substrate. Due to the inherent irregularities in droplet ejection systems, increases in the associated throw-distances and travel times generally cause decreased resolution in placement. Thus, the purpose of this study was to assess the potential of a linear electrodyamic quadrupole for use in constraining the trajectories of charged microdroplets to allow for modification of their material properties prior to deposition. The equations of motion for the droplets within the device were derived and integrated numerically. Approximate bounds on the system stability were determined and the effects of the respective parameters were considered. An experimental system was constructed and used for deposition experiments. The results obtained, show that a linear quadrupole can be used to focus microdroplet streams for deposition, and that the corresponding operating variables can be predicted from the governing equations

Spray automated balancing of rotors: Methods and materials

The work described consists of two parts. In the first part, a survey is performed to assess the state of the art in rotor balancing technology as it applies to Army gas turbine engines and associated power transmission hardware. The second part evaluates thermal spray processes for balancing weight addition in an automated balancing procedure. The industry survey reveals that: (1) computerized balancing equipment is valuable to reduce errors, improve balance quality, and provide documentation; (2) slow-speed balancing is used exclusively, with no forseeable need for production high-speed balancing; (3) automated procedures are desired; and (4) thermal spray balancing is viewed with cautious optimism whereas laser balancing is viewed with concern for flight propulsion hardware. The FARE method (Fuel/Air Repetitive Explosion) was selected for experimental evaluation of bond strength and fatigue strength. Material combinations tested were tungsten carbide on stainless steel (17-4), Inconel 718 on Inconel 718, and Triballoy 800 on Inconel 718. Bond strengths were entirely adequate for use in balancing. Material combinations have been identified for use in hot and cold sections of an engine, with fatigue strengths equivalent to those for hand-ground materials

Index to NASA Tech Briefs, 1975

This index contains abstracts and four indexes--subject, personal author, originating Center, and Tech Brief number--for 1975 Tech Briefs

Space programs summary no. 37-29, volume VI FOR the period July 1, 1964 to August 31, 1964. Space exploration programs and space sciences

Summaries covering system development and operations of Ranger VII, Surveyor, and Mariner spacecraft, and engineering development at deep space network facilitie

Design and control of components-based integrated servo pneumatic drives

On-off traditional pneumatic drives are most widely used in industry offering low-cost, simple but flexible mechanical operation and relatively high power to weight ratio. For a period of decade from mid 1980's to 1990's, some initiatives were made to develop servo pneumatic drives for most sophisticated applications, employing purpose-designed control valves for pneumatic drives and low friction cylinders. However, it is found that the high cost and complex installation have discouraged the manufacturer from applying servo pneumatic drives to industrial usage, making them less favourable in comparison to their electric counterpart. This research aims to develop low-cost servo pneumatic drives which are capable of point-to-point positioning tasks, suitable for applications requiring intermediate performance characteristics. In achieving this objective, a strategy that involves the use of traditional on-off valve, simple control algorithm and distributed field-bus control networks has been adopted, namely, the design and control of Components-based Integrated Pneumatic Drives (CIPDs). Firstly, a new pneumatic actuator servo motion control strategy has been developed. With the new motion control strategy, the processes of positioning a payload can be achieved by opening the control valve only once. Hence, lowspeed on-off pneumatic control valves can be employed in keeping the cost low, a key attraction for employing pneumatic drives. The new servo motion control strategy also provides a way of controlling the load motion speed mechanically. Meanwhile, a new PD-based three-state closed-loop control algorithm also has been developed for the new control scheme. This control algorithm provides a way of adapting traditional PID (Proportional Integral Derivative) control theories for regulating pneumatic drives. Moreover, a deceleration control strategy has been developed so that both high-speed and accurate positioning control can be realised with low cost pneumatic drives. Secondly, the effects of system parameters on the transient response are studied. In assisting the analysis, a second order model is developed to encapsulate the velocity response characteristics of pneumatic drives to a step input signal. Stability analyses for both open loop and closed-loop control have also been carried out for the CIPDs with the newly developed motion control strategy. Thirdly, a distributed control strategy employing Lon Works has been devised and implemented, offering desirable attributes, high re-configurability, low cost and easy in installation and maintenance, etc to keep with the traditional strength for using pneumatic drives. By applying this technology, the CIPDs become standard components in "real" and "virtual" design environments. A remote service strategy for CIPDs using TCP/IP communication protocol has also been developed. Subsequently a range of experimental verifications has been carried out in the research. The experimental study of high-speed motion control indicates that the deceleration control strategy developed in the research can be an effective method in improving the behaviour of high speed CIPDs. The verification of open loop system behaviour of CIPDs shows that the model derived is largely indicative of the likely behaviour for the system considered, and the steady state velocity can be estimated using the Velocity Gain Kv. The evaluation made on a pneumatically driven pick-and-place machine has also confirmed that the system setup, including wiring, tuning, and system reconfiguration can be achieved in relative ease. This pilot study reveals the potential for employing CIPDs in building highly flexible cost effective manufacturing machines. It can thus be concluded that this research has developed successfully a new dimension and knowledge in both theoretical and practical terms in building low-cost servo pneumatic drives, which are capable of point-to-point positioning through employing traditional on-off pneumatic valves and actuators and through their integration with distributed control technology (LonWorks) by adopting a component-based design paradigm

Development and Packaging of Microsystems Using Foundry Services

Micro-electro-mechanical systems (MEMS) are a new and rapidly growing field of research. Several advances to the MEMS state of the art were achieved through design and characterization of novel devices. Empirical and theoretical model of polysilicon thermal actuators were developed to understand their behavior. The most extensive investigation of the Multi-User MEMS Processes (MUMPs) polysilicon resistivity was also performed. The first published value for the thermal coefficient of resistivity (TCR) of the MUMPs Poly 1 layer was determined as 1.25 x 10(exp -3)/K. The sheet resistance of the MUMPs polysilicon layers was found to be dependent on linewidth due to presence or absence of lateral phosphorus diffusion. The functional integration of MEMS with CMOS was demonstrated through the design of automated positioning and assembly systems, and a new power averaging scheme was devised. Packaging of MEMS using foundry multichip modules (MCMs) was shown to be a feasible approach to physical integration of MEMS with microelectronics. MEMS test die were packaged using Micro Module Systems MCM-D and General Electric High Density Intercounect and Chip-on-Flex MCM foundries. Xenon difluoride (XeF2) was found to be an excellent post-packaging etchant for bulk micromachined MEMS. For surface micromachining, hydrofluoric acid (HF) can be used

Automated precision passing system

Athletes are always seeking ways to improve their performance. Down time and a lack of capable throwers prevent athletic receivers from practicing their skills. We hope to aid athletes in receiving drills within their respective sports and increase practice efficiency. In order to achieve this, the machine has one major axis of rotation driven by a motor. This enables it to adjust where the ball is being thrown. Using an Arduino Uno coupled with a Roboteq AX1500 motor driver, the Automated Precision Passing System is able to throw a ball to a specified point in space by adjusting both the azimuth and ball-throwing motor speed. Our testing shows that our prototype has the ability to position itself in three different orientations as well as adjust the launch motor speed, but we were unable to launch the ball the original distance that we desired. From this project, we gained valuable knowledge in the areas of machine design, control systems, and project management. In order to continue the project and create a functional consumer product there are several improvements that need to be made to the system. The Automated Precision Passing System needs to be more rigid, have more power, and include more throwing positions

Micro-Acoustic-Trap (µAT) for microparticle assembly in 3D

Acoustic tweezers facilitate the manipulation of objects using sound waves. With the current state of the technology one can only control mobility for a single or few microparticles. This article presents a state of the art system where an Acoustic Lens was used for developing a Micro-Acoustic Trap for microparticle assembly in 3D. The model particles, 2 µm diameter polystyrene beads in suspension, were driven via acoustic pressure to form a monolayer at wavelength-defined distances above the substrate defined by the focal point of an Acoustic Lens The transducer was driven at 89 MHz, mixed with 100 ms pulses at a repetition rate of 2 Hz. Beyond a threshold drive amplitude sufficient to overcome Brownian motion, this led to 2D assembly of the microparticles into close-packed rafts >80 µm across (∼5 wavelengths of the carrier wave and >40 particles across). This methodology was further extended to manipulation of live Dictyostelium discoideum amoebae. This approach therefore offers maneuverability in controlling or assembling micrometer-scale objects using continuous or pulsed focused acoustic radiation pressure